CombiLift C7700 - Initial Service - Conducted at 100 Hours of Operation

C4-C5XL MK3 O&S
4-6
C4000MK3-OM-EN-11
Note
Maintenance, replacement, or repair of the emission control devices and
systems may be performed by any non-road engine repair establishment or
individual.
Note
See Appendix A for ‘California Engine Emission Control Warranty
Statement’ regarding owners ‘Warranty Rights and Obligations’.
See Appendix B for General Engine Warranty Statement.
4.3: Initial Service – Conducted at 100 hours of Operation
The initial service is conducted at this interval to ensure that the truck is
optimum working condition upon leaving the factory. In order to complete the
initial service the following task must be completed.
 Change engine oil & oil filter.
 Replace fuel filter.
 Check fan belt tension and adjust if required.
 Replace hydraulic suction filter (located at rear of hydraulic
tank)
 Replace return filter (located on top of the hydraulic tank)
 Check hydraulic oil level.
 Check coolant level.
 Check the machine for hydraulic, coolant and fuel leaks.
 Clean air filter element (replace if necessary).
 Check all mast carriage-bearing lock nuts are tight.
 Check all bolts and fittings are tight.
 Check radiator, and if necessary, clean fins
 Grease all points indicated on grease point chart
 Torque all wheel nuts (see note below for torque settings).
 Check mast chains; lubricate and adjust if required.
Note
All grease points indicated on the grease point chart MUST be greased
weekly using EP2 Grease
Note
All wheel nuts should be checked daily and torqued every 250 hours:
Front Wheel nuts (210Nm or 155ft/lbs)
Back Wheel nuts (300Nm or 220ft/lbs)