16-1
16. HYDRAULIC BRAKE
SERVICE INFORMATION
GENERAL SAFETY
Frequent inhalation of brake pad dust, regardless of material composition could be hazardous to your
health.
·Avoid breathing dust particles.
·Never use an air hose or brush to clean brake assemblies use and OSHA-approved vacuum cleaner.
Don't put in dust or water when filling the reservoir.
Don't mix different types of fluid to prevent from changing chemically.
Don't use the removed brake fluid.
Avoid spilling brake fluid or painted plastic and rubber parts because of damaging them.
Cover the joint part of the hose to prevent the leak the brake fluid from leaked.
Clean the removed parts with brake fluid and check the airing of each part with a compressed air.
Arrange the removed parts not to be soiled with dust or dirt.
After checking if dust or dirt soils each part, install them.
Always replace the specified parts.
Brake pad can be removed without disconnecting the hose.
Bleed the air in case of removing the brake hose.
16
SERVICE INFORMATION
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16-1
TROUBLESHOOTING
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16-2
BRAKE FLUID REPLACEMENT/
AIR BLEEDING
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16-3
BRAKE PAD/DISK
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16-6
FRONT MASTER CYLINEDR
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16-9
REAR MASTER CYLINDER
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16-13
FRONT BRAKE CALIPER
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16-18
REAR BRAKE CALIPER
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16-20
BRAKE PEDAL
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16-23
ITEM
FRONT
REAR
STANDARD VALUE SERVICE LIMIT
SPECIFIED BRAKE FLUID DOT4 -
BRAKE DISK THICKNESS 4.0 3.5
BRAKE DISK VIBRATION 0.1 0.3
MASTER CYLINDER I. D. 14.000~14.043 14.055
MASTER PISTON O. D. 13.878~13.905 13.866
CALIPER CYLINDER I. D. 25.000~25.033 25.07
CALIPER PISTON O. D. 24.914~24.935 24.87
SPECIFIED BRAKE FLUID DOT4 -
BRAKE DISK THICKNESS 4.0 3.0
BRAKE DISK VIBRATION 0.1 0.3
MASTER CYLINDER I. D. 12.700~12.743 12.755
MASTER PISTON O. D. 12.657~12.684 12.645
CALIPER CYLINDER I. D. 25.000~25.033 25.070
CALIPER PISTON O. D. 24.914~24.935 24.870
SPECIFICATIONS
Unti : mm
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