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VJF125
DAELIM VJF125 User Manual
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3-2
LUBRICA
TION
TROUBLESHOOTING
Engine oil level too low
•
Oil consumption naturally
.
•
External oil leaks.
•
W
orn piston ring or incorrect piston ring installation.
•
W
orn valve guide or seal.
Oil contamination
•
Oil or filter not changed regularly
.
•
Faulty head gasket.
•
W
orn piston rings.
Low or no oil pressur
e
•
Clogged oil orifice.
•
Incorrect oil being used.
40
42
Table of Contents
Table of Contents
3
General Information
4
Model Identification
12
Torque Values
15
Wiring Diagram
19
2. Inspections/Adjustments
24
Default Chapter
24
Inspections/Adjustments
24
Maintenance Schedule
26
Fuel Line (Fuel Tube)
27
Throttle Grip Operation
27
Air Cleaner
28
Spark Plug
28
Valve Clearance
29
Cylinder Compression Pressure
30
Drive Chain
31
Drive Chain Inspection
31
Drive Chain Slack Adjustment
31
Service Information
32
Brake Fluid
32
Brake Pad Wear
32
Drive Chain Slider
32
Front Brake
32
Front Brake Pads
32
Rear Brake
32
2. Inspections/Adjustments
33
Brake System
33
Front Brake Lever Free Play
33
Rear Brake Pads
33
Brake Pedal Height Adjustment
34
Brake Stop Switch
34
Clutch System
34
Headlight Aim
34
Side Stand
35
Bolts, Nuts, Fasteners
36
Front Fork
36
Suspension
36
Wheel Inspection
36
Steering Stem
37
Wheel/Tire
37
Coolant Level Inspection
38
Coolant Replacement
38
Lubrication
40
Troubleshooting
41
Engine Oil Change
42
Engine Oil Level Inspection
42
Oil Pump
43
Lubrication Points
45
Fuel System
47
Fuel System
48
Ems(Engine Management System)
52
Caution When Repairing the Ems Parts
53
The Component Parts of the Ems
54
Terminal Arrangement of the Ecu
55
Wiring Diagram of the Ecu
56
How to Check the Fault Code
59
How to Read the Fault Code
60
How to Show the Fault Code
60
Fault Codes Table
61
Ems Trouble Shooting
62
Throttle Body
64
Fuel Pump
93
Ecu Initializing
96
How to Use Scan
96
Isa Pwm Adjusting
98
Ignition Timing Check
99
Engine Rpm Check
100
Cooling System
101
Cooling System
102
Service Information
102
Coolant Inspection
104
Cooling System Inspection
104
Radiator Installation
107
Water Pump
108
Engine Removal
115
Engine Installation
116
Clutch/Gearshift
117
Clutch Lever Installation
121
Clutch Removal
121
Clutch Installation
126
Primary Drive Gear
127
A.C.generator / Starter Clutch
136
Cylinder Head / Valves
141
Cylinder Head / Valves
142
Valve Guides
142
Valve Springs
142
Cylinder Head
145
Cylinder Head Disassembly
146
Valve Spring
147
Valve Seat Cutter
149
Cylinder Head Installation
151
Cylinder / Piston
153
Cylinder / Piston
154
Cylinder Installation
154
Cylinder Removal
154
Crankcase / Transmission / Crankshaft
161
Crankcase/Transmission/Crankshaft
162
Transmission Disassembly
162
Crankcase Disassembly
164
Crankshaft Installation
169
Transmission Assembly
170
Crankcase Assembly
172
External Parts
175
13. Seat / Exhaust Muffler
176
Rear/Pillion Seat
177
Seat Removal
177
Side Cover Removal
177
Rear Cowl
178
Rear Fender
178
Muffler/Exhaust Pipe
179
Front Fender
180
Front Wheel/Front Fork/Steering
181
Front Wheel/Front Fork/Steering
182
Special Tools
183
Handle Bars
184
Rear Wheel /Rear Suspension
205
Rear Wheel/Rear Suspension
206
Rear Wheel
208
Hydraulic Brake
217
16. Hydraulic Brake
218
Hydraulic Brake
218
Air Bleeding
220
Brake Fluid Replacement
220
Brake Pad/Disk
223
Front Master Cylinder
226
Rear Master Cylinder
230
Front Brake Caliper
234
Rear Brake Caliper
237
Brake Pedal
239
Battery / Charging System
241
Battery/Charging System
242
Voltage Inspection
244
Battery Charging
244
Charging System Inspection
245
Ignition System
250
Ignition Coil Inspection
253
Electric Starter
255
Electric Starter
256
Starter Motor
258
Operation Inspection
261
Lights/Meter/Switches
263
Troubleshooting
264
Lights/Switches/Horn
265
Headlight
265
Bulb Replacement
265
Front/Rear Winker
266
Stop/Tail Light
266
Combination Meter
267
Main Switch
268
Handlebar Switches
269
Headlight Switch
269
Horn Switch
269
Winker Switch
269
Front/Rear Stop Switch
270
Dimmer Switch
270
Gear Change Switch
271
Horn
271
Winker Relay
271
Troubleshooting
272
Fuel Gauge
276
Wiring Diagram
282
5
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DAELIM VJF125 Specifications
General
Brand
DAELIM
Model
VJF125
Category
Motorcycle
Language
English
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