Doosan D35C-9 User Manual

Maintenance Section
-133-
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified in
the manual. Defects and/or damage to the important
functional components may be resulted in.
NOTICE
All maintenance and repair, except Every 10 Service
Hours or Daily, on the lift truck must be performed by
qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to authorized personnel
only.
When Required
Air Intake System - Check, Clean ...................... 137
Fuel Tank Filter Cap and Screen (If Equipped) -
Clean .................................................................. 139
Seat, Hood Latch & Support Cylinder - Check,
Lubricate ............................................................ 139
Fuses, Bulbs, Circuit Breaker & Relay - Change,
Reset .................................................................. 140
Battery Terminal - Clean, Inspect ....................... 142
Priming the Fuel System (D20/25/30/33S-9, D35C-9
DM02VA, DM02P Diesel Engine Only) .............. 142
Water Separator (D20/25/30/33S-9, D35C-9
DM02VA, DM02P Engine Only) - Check, Drain . 143
Tires and Wheels - Inspect, Check .................... 143
Carriage Roller Extrusion – Adjust ..................... 144
DPF Regeneration (Stage5 Only) ...................... 144
Every 10 Service Hours or Daily
Inspect Engine for Fluid Leaks ........................... 148
Engine Oil Level - Check .................................... 148
Drive Axle Oil Level - Check ............................... 148
Coolant Level – Check ....................................... 149
Inspect Foot Pedal Operation ............................. 150
Inspect Engine for Exhaust Leaks ...................... 150
Walk - Around Inspection - Inspect .................... 151
Mast Channels – Lubricate ................................. 152
Brake Oil Level - Check...................................... 152
Parking Brake - Inspect ...................................... 152
Hydraulic Oil Level – Check ............................... 153
First 50 - 100 Service Hours or a Week
Engine Oil & Filter (DM02VA/P Engine Only) -
Change .............................................................. 154
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer
- Check, Clean, Change .................................... 156
Parking Brake - Test, Adjust .............................. 157
Every 500 Service Hours or 3 Months
Air Intake System – Change .............................. 159
Engine Oil & Filter (DM02VA/P with CJ-4 Grade Only)
– Change ........................................................... 159
Belts - Check, Adjust (Only for Air-con Compressor)
........................................................................... 160
Mast Hinge Pin – Lubricate ................................ 161
Tilt Cylinders - Check, Adjust, Lubricate ............ 161
Mast Pivot Eyes - Lubricate ............................... 161
Crosshead Rollers - Inspect............................... 162
Mast, Carriage, Lift Chains & Attachments - Inspect,
Lubricate ............................................................ 162
Overhead Guard – Inspect ................................ 163
Steering Mechanism - Check, Lubricate ............ 163
Steer Suspension – Inspect ............................... 163
Parking Brake - Test, Adjust .............................. 163
Inching & Braking Control Shaft - Lubricate ....... 164
Horn and Lights (If Equipped) - Check ............... 164
Fuel Filter (DM02VA/P Engine with Main Filter only)
- Change ............................................................ 164
Wheel Bolts & Nuts – Inspect ............................ 165
Filter in the Air Compressor (optional) - Check,
Replacement ...................................................... 166
Every 1000 Service Hours or 6 Months
Hydraulic Return Filter, Breather & Strainer - Check,
Change .............................................................. 167
Lift Chains - Test, Check, Adjust ........................ 168
Universal Joint – Inspect .................................... 170
Drive axle – Inspect ........................................... 170
Engine Oil Filter – Change (DM02VA/P Engine) 170
Engine Oil – Change (DM02VA/P Engine with CK-4
Grade Only) ....................................................... 170
Fuel Filter (DM02VA/P Engine with Pre/Main Filter
only) - Change ................................................... 170
Every 2000 Service Hours or Yearly
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer
- Clean, Change ................................................. 171
Engine Valve Lash (Diesel Engine Only) – Check,

Doosan D35C-9 Specifications

General

Brand	Doosan
Model	D35C-9
Category	Forklifts
Language	English