Maintenance Section
-135-
Quick Reference to Maintenance Schedule
First Every
ITEMS SERVICES PAGE
When Required
50 - 100 Service Hours or a
Week
10 Service Hours or Daily
500 Service Hours or 3 Months
1000 Service Hours or 6 Months
2000 Service Hours or Yearly
2500 Service Hours or 15
5000 Service Hours or 30
Air Intake System Check, Clean 138 O
Air Intake System Change 160 O
Battery Terminal Clean, Inspect 143 O
Belts (Only for Air-con Compressor) Check, Adjust 161 O
Brake Oil Level Check 153 O
Carriage Roller Extrusion Adjust 145 O
Check the pivot eye pins for loose retainer bolts and wear.
Mast Pivot Eyes
Lubricate 162 O
Coolant Level Check 150 O
Cooling System Clean, Change 172 O
Crosshead Rollers Inspect 163 O
DPF Maintenance (DM02VA Stage5 Engine Only) Ash Cleaning 176 O
DPF Regeneration (Stage5 Only) 145 O
Drive axle Inspect 170 O
Drive Axle Oil Level Check 149 O
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer
Check, Clean,
Change
157 O
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer Clean, Change 171 O
Engine Oil & Filter (DM02VA/P Engine Only) Change 170 O
Engine Oil & Filter (DM02VA/P with CJ-4 Grade Only) Change 155 O
Engine Oil (DM02VA/P Engine with CK-4 Grade Only) Change 160 O
Engine Oil Filter (DM02VA/P Engine) Change 170 O
Engine Oil Level Check 149 O
Engine Valve Lash (Diesel Engine Only) Check, Adjust 171 O
Forks Inspect 173 O
Fuel Filter (DM02VA/P Engine with Main Filter only) Change 165 O
Fuel Filter (DM02VA/P Engine with Pre/Main Filter only) Change 170 O
Fuel Tank Filter Cap and Screen (If Equipped) Clean 140 O
Fuses, Bulbs, Circuit Breaker & Relay Change, Reset 141 O
Filter in the Air Compressor (optional)
Check,
Replacement
166 O
Horn and Lights (If Equipped) Check 165 O
Hydraulic Oil
Check, Clean,
Change
175 O
Hydraulic Oil Level Check 154 O
Hydraulic Return Filter, Breather & Strainer
Check,
Change
167 O
Inching & Braking Control Shaft Lubricate 165 O
Inspect Battery System 175 O
Inspect Engine for Exhaust Leaks 151 O
Inspect Engine for Fluid Leaks 149 O
Inspect Foot Pedal Operation 151 O
Lift Chains
Test, Check,
Adjust
168 O