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Dungs MPA 41 PF Series User Manual

Dungs MPA 41 PF Series
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Printed in Germany • Edition 04.18 • Nr. 271 958
Manual
MPA 41xx PF
No. 271 958 - GB
Edition: 04.18
GB
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Dungs MPA 41 PF Series Specifications

General IconGeneral
BrandDungs
ModelMPA 41 PF Series
CategoryControl Systems
LanguageEnglish

Summary

Target Audience for Manual

Manual Target Audience

Identifies qualified personnel for gas safety and regulating technology.

Safety Warnings and Precautions

General Safety Warnings

General safety instructions and warnings to be observed during operation and handling.

Designated Use

Information on the correct and intended use of the device.

Risks in Case of Misuse

Potential dangers and consequences of improper use of the device.

Product Overview and Specifications

Product Description

Overview of the microprocessor-controlled automatic burner control system.

Available Versions

Details on different models of the MPA 41xx PF available.

Application Scope

Information on where and how the product is used in applications.

Certifications and Approvals

List of certifications and approvals the product has obtained.

Connection Diagrams

MPA 4112 PF Connection Diagram

Electrical wiring diagram for the MPA 4112 PF model.

MPA 4122 PF Connection Diagram

Electrical wiring diagram for the MPA 4122 PF model.

Device Operation and Interface

Display Modes and Information

Explains different display modes for status, info, errors, and parameters.

Communication and Service Tools

Details on communication modules and tools for parameter setting.

Available Accessories

Lists optional accessories such as flame detectors.

Technical Data and Dimensions

Physical Dimensions

Provides dimensions for MPA 4112 PF and MPA 4122 PF models.

General and Electrical Specifications

Details on protection type, temperature, voltage, power, and connections.

Product Ordering Information

Part numbers and product codes for ordering different versions and accessories.

Product Approvals and Safety

Global Compliance Approvals

Lists certifications from CE, FM, UL, CSA, EAC, and AGA.

Safety Integrity Level (SIL) Ratings

Details SIL, SFF, and PFH ratings for components and system.

System Description and Variants

MPA 41xx PF System Overview

Describes the system's suitability for high-speed burners and communication capabilities.

Available System Variants

Lists different designations, article numbers, voltages, and displays for system variants.

Compatible Accessories

Lists compatible accessories like ignition transformers and flame detectors.

Detailed Technical Specifications

General Environmental and Physical Data

Covers protection type, ambient temperature, dimensions, and weight.

Electrical Characteristics and Power Consumption

Details rated voltage, frequency, fuse, isolation, power consumption, and connections.

Wiring and Connection Details

MPA 4112 PF Wiring Diagram

Detailed electrical connection diagram for the MPA 4112 PF.

MPA 4122 PF Wiring Diagram

Detailed electrical connection diagram for the MPA 4122 PF.

Important Connection Precautions

Safety advice regarding handling the device and its connections.

Output Specifications

Output Terminal Functions and Data

Details functions, electrical data, and safety relevance of device outputs.

Input Specifications

Input Terminal Functions and Data

Details functions, electrical data, and safety relevance of device inputs.

General System Inputs and Connections

Input Interface and Parameterization

Information on TWI interface, parameterization switch, and display unit inputs.

Spark Generator Connection Requirements

Guidance on connecting spark generators, noting no built-in transformer.

Flame Monitoring and Ignition Connections

Flame Detector Connection Diagrams

Illustrates connections for ionisation and UV flame detectors.

Installation and Mounting

MPA 4112 PF Installation Options

Describes methods for installing the MPA 4112 PF, including screw and rail mounting.

Physical Dimensions

MPA 4112 PF Dimensional Drawings

Visual representation of MPA 4112 PF dimensions with measurements.

Installation and Dimensions for MPA 4122 PF

MPA 4122 PF Installation Options

Details direct screw connection method for installing the MPA 4122 PF.

MPA 4122 PF Dimensional Drawings

Provides detailed dimensional drawings and measurements for the MPA 4122 PF.

Core Device Functions

Unlocking and Access Control

Explains the functions for unlocking the device and managing access levels.

Detailed Function Descriptions

Input and Output Signal Functions

Describes functions of gas valves, air pressure switch, and HT signals.

Parameterization Mode Operation

Explains how to enter and use parameterization mode for settings.

System Operation Flow Chart

Flow Chart Overview

Illustrates the operational states and transitions of the automatic system.

Flow Chart Symbol Legend

Legend and Symbol Explanations

Explains symbols and notes used in the system operation flow chart.

State Descriptions (Initial and Flame)

Error and Initial States

Describes error states and initial operational states like switch-on delay.

State Descriptions (Flame Detection)

Flame Detection and Operation States

Details states related to flame detection, pre-purge, ignition, and operation.

State Descriptions (HT Mode Operations)

HT Mode Operation States

Describes states related to High Temperature (HT) mode operations and checks.

State Descriptions (HT Stabilization and Safety)

HT Stabilization, Mode, and Safety States

Details HT stabilization, mode, post-purge, restart protection, and safety chain states.

Parameter Management

Changing Device Parameters

Explains how to change parameters, access levels, and value limits.

Parameter Reference (P11-P15)

Parameter P11: Field Bus Address Configuration

Configures the bus slave address for communication.

Parameters P12-P15: Restart and Safety Settings

Settings for restart attempts, flame missing, and safety chain locking.

Parameter Reference (P16)

Parameter P16: Air Pressure Switch Operating Mode

Defines operating modes for air pressure switch monitoring across different states.

Parameter Reference (P17)

Parameter P17: Temperature Controller Operating Mode

Configures how the MPA handles heat requests via bus or HW input.

Parameter Reference (P18-P19)

Parameter P18: Operating Mode X17 Configuration

Defines HT mode usage, gas pressure switch, or proof of closure input.

Parameter P19: Output Mode Configuration

Sets the output behavior based on different device states.

Parameter Reference (P20-P42)

Parameters P20, P22: Safety and Mode Settings

Covers safety chain duration and FM mode settings.

Parameters P30-P34: Timing and Stabilization

Defines pre-venting, pre-ignition, safety times, and stabilization durations.

Parameters P41, P42: Operation and Flame Signal Timing

Sets operation safety time and HT flame signal tolerance.

Parameter Reference (P50-P81)

Parameters P50-P52: Post-Operation Timing and Restart

Configures after-burn time, post-venting, and restart protection durations.

Parameters P80, P81: Output and HT Flame Monitoring

Sets output functions for X14 and HT flame detection behavior.

Parameter Reference (P82-P91)

Parameters P82-P86: Self-Test, Delays, and HT Mode Control

Covers self-test, switch-on delays, and HT mode enable settings.

Parameters P87, P89-P91: HT Transition and Protection Timing

Defines HT transition durations and restart protection.

Parameter Reference (P92-P240)

Parameters P92-P94: Maintenance Intervals

Sets maintenance intervals for watchdog, V1, and air output relays.

Parameters P95, P240: HT Monitoring and Extension Modules

Controls HT external light monitoring and extension module configuration.

Parameter Reference (P241, P260)

Parameter P241: Priority Switching Functions

Configures priority between cooling/heating and ventilation requests.

Parameter Factory Settings

Parameter Settings Overview (P11-P52)

Provides default factory settings, access levels, and value ranges for parameters.

Parameter Factory Settings (P80-P241)

Parameter Settings Overview (P80-P241)

Provides default factory settings, access levels, and value ranges for parameters.

Status Information and Indicators

General Status Indicators and Inputs/Outputs

Details status of device operation, inputs, and outputs.

Counters and Internal Status

Information on counters like runtime and switching cycles, and internal device status.

Advanced Status Information

Operational Counters and Load Status

Displays cyclic state counter, processor load, and modulation degree information.

Device Display and Controls

Display Unit and Key Functions

Explains the 3x7 segment display and the functions of the operating keys.

LED Indicators and Display Information

Describes the meaning of LED colors and the type of information displayed.

Display Mode Overview

Navigating Display Modes

Explains how to access and use different display modes like operation, error, and info.

Display Indications and Examples

Interpreting Display Digits and Letters

Provides examples of how digits and letters are displayed for status and troubleshooting.

Operating State Diagrams

MPA 41xx PF Operation State Display

Visual representation of the automatic system's operating states and transitions.

Displaying and Setting Bus Address

Accessing State Number and Bus Address Display

Instructions on how to view the state number and configure the bus address via display.

Parameterisation and Service Display

Displaying System State During Parameterization

Shows how the system state is displayed during parameterization or service box checks.

Info Display Content

Viewing Flame Quality and Counters

Guides on accessing flame quality, runtime meters, and switching cycle counters.

Error Display and Handling

Interpreting and Acknowledging Error Messages

Explains how error messages are displayed and acknowledged.

Error Memory Access

Retrieving and Viewing Past Errors

Instructions for accessing and viewing the last 10 recorded errors.

Parameterisation Display Guide

Parameter Entry and Timeout Procedures

Explains parameter definition, timeout, and password requirements for parameterization.

Password Entry for Parameterisation

Password Entry Process

Step-by-step guide for entering passwords to access parameter settings.

Parameter Entry Flow (P30-P32, P12)

Entering Parameter Values Sequentially

Illustrates the process of entering parameter values for P30, P31, P32, and P12.

Parameter Entry Flow (P34, P83, P41, P85)

Entering Timing and Control Parameters

Illustrates the process of entering parameters for timing and control functions.

Parameter Entry Flow (P51, P14, P13, P15)

Entering Restart, Flame, and Safety Parameters

Guides through entering parameters related to restarts, flame detection, and safety chain.

Parameter Entry Flow (P16, P18, P87, P17)

Entering Switch and Controller Parameters

Illustrates entering parameters for air pressure switch, input modes, and controller settings.

Parameter Entry Flow (P19, P52, P11)

Entering Output, Restart, and Bus Parameters

Guides on entering output modes, restart protection, and bus address parameters.

Reset Display Functions

Resetting Device Data and Settings

Describes how to reset error memory, access levels, counters, and passwords.

Password Change Procedure

Changing User Passwords

Step-by-step process for changing service and OEM level passwords.

Error Overview (F1-F9)

Troubleshooting Common Errors

Lists and explains common errors indicated by flashing codes F1 through F9.

Error Overview (Basic System Errors)

Troubleshooting Basic System Errors (0x01-0x17)

Details basic system errors, their causes, and potential remedies.

Error Overview (Additional Basic Errors)

Troubleshooting Additional Basic Errors (0x18-0x1D)

Covers further basic system errors including external application and internal errors.

Error Overview (Extended Functions)

Troubleshooting Extended Function Errors (0x40-0x60)

Details errors related to extended functions and parameter changes.

Error Overview (Application Errors)

Troubleshooting Application-Specific Errors (0xA0-0xD4)

Lists and explains errors originating from application-specific issues.

Fieldbus Communication Setup

Setting the Fieldbus Address

Instructions for setting the fieldbus address for device communication.

Pin Assignments and Bus Termination

Details pin assignments for MPA 4112/4122 PF and bus termination requirements.

Profibus and Modbus Configuration

Extension Module and Protocol Selection

Configures the extension module for Profibus/Modbus and selects protocols.

Bus Address and Data Transmission

Explains bus address setting, data transmission bits, and interruption handling.

Profibus Input Data Structure

Understanding Profibus Input Data

Describes the format and structure of input data sent from MPA to the master.

Profibus Basic Transfer Area

Input Bytes EB0 and EB1 Data

Details the data contained in input bytes EB0 and EB1 for basic transfer.

Profibus Standard and Extended Transfer

Data in Standard Transfer Area (EB2-EB3)

Details the data present in the standard transfer area (bytes EB2 and EB3).

Data in Extended Transfer Area (EB4-EB11)

Details the data present in the extended transfer area (bytes EB4 through EB11).

Profibus Special Extended Transfer

Data in Special Extended Transfer Area (EB12-EB19)

Details data in the special extended transfer area (bytes EB12 through EB19).

Profibus Interface Declaration

Profibus Interface Parameters and Diagnosis

Details interface parameters, sync/freeze modes, cycle time, and diagnosis information.

Modbus Communication Protocol

Modbus Output Data and Commands

Describes Modbus output data, commands, and assigned bit functions.

Modbus Input Data Structure (Registers 0-4)

Modbus Input Data Registers (0-4)

Details Modbus input data registers from 0 to 4.

Modbus Input Data Structure (Registers 5-14)

Modbus Input Data Registers (5-14)

Details Modbus input data registers from 5 to 14.

Modbus Input Data Structure (Registers 15-21)

Modbus Input Data Registers (15-21)

Details Modbus input data registers from 15 to 21.

Modbus Input Data Structure (Registers 22-25)

Modbus Input Data Registers (22-25)

Details Modbus input data registers from 22 to 25.

Modbus Input Data Structure (Registers 26-37)

Modbus Input Data Registers (26-37)

Details Modbus input data registers from 26 to 37.

Modbus Input Data Structure (Registers 38-48)

Modbus Input Data Registers (38-48)

Details Modbus input data registers from 38 to 48.

Modbus Input Data Structure (Registers 49-52)

Modbus Input Data Registers (49-52)

Details Modbus input data registers from 49 to 52.

Communication Line and Bus Parameters

Line Lengths and Baud Rates

Specifies supported line lengths and baud rates for Profibus and Modbus.

Bus Termination and Pin Assignments

Details bus termination requirements and pin assignments for communication interfaces.

Flame Detector Operation and Signal Quality

Flame Detector Requirements and Reaction Times

Outlines operational requirements, reaction times, and signal quality evaluation for flame detectors.

Approved Flame Detectors

DUNGS Released Flame Detector Models

Lists flame detector models released and approved by DUNGS.

UV 41 (HE) Flame Detector Details

Technical Specifications and Dimensions

Provides technical data, dimensions, and specifications for the UV 41 (HE) detector.

UV 41 (HE) Mounting and Electrical Connection

Mounting Instructions and Precautions

Guides on mounting the UV 41 (HE) detector and related precautions.

UV 41 (HE) to MPA 41xx Electrical Connection

Details the specific electrical connections between the UV 41 (HE) and MPA 41xx.

DEZ Ignition Transformers Overview

Technical Description and Application

Describes the DEZ ignition transformers, their technology, and applications.

DEZ Ignition Transformer Specifications

DEZ Versions and Technical Data

Details the different DEZ transformer versions and their technical specifications.

DEZ Electrical Connection

Explains the electrical connections for the DEZ ignition transformers.

DEZ Ignition Transformer Dimensions and Safety

DEZ Transformer Dimensions and Safety Precautions

Provides dimensions for DEZ transformers and crucial safety warnings for high voltage.

VisionBox Software Tool

VisionBox Usage for MPA Access

Explains the purpose and use of VisionBox for accessing the MPA via PC.