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Duplo INSTRUCTION MANUAL - User Manual

Duplo INSTRUCTION MANUAL
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INSTRUCTION MANUAL
SYSTEM5000
Dynamic Booklet Maker
DBM-500
[ for 120 V ]
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
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Duplo INSTRUCTION MANUAL Specifications

General IconGeneral
BrandDuplo
ModelINSTRUCTION MANUAL
CategoryBooklet makers
LanguageEnglish

Summary

Safety Precautions

Usage Precautions

Power Supply

Specifies electrical requirements and compatibility for safe operation.

Operating Environment

Lists environmental conditions crucial for optimal machine performance.

Storage Conditions

Outlines recommended conditions for storing the equipment.

Names and Functions

External Parts

Identifies and describes the external components of the booklet maker.

Internal Parts

Identifies and describes the internal components and mechanisms.

Downstream Unit (Optional)

Shows optional units that can be connected to extend functionality.

Accessories

Lists and illustrates the standard accessories provided with the machine.

Names and Functions of Control Panel (Main Menu)

Preparing for Operation

Power ON

Instructions on how to safely turn the machine on.

Operations

Explains basic operations including memory selection and size change.

Settings

Details how to configure binding modes and parameters via the control panel.

Saddle Stitching Procedure

Settings

Guides on selecting memory and inputting paper size for saddle stitching.

Changing Size

Steps for adjusting the machine to accommodate different paper sizes.

Adjustments Using the Step Mode

Fine-tuning stitching and folding parameters using the step mode.

Checking the Finished Set

How to inspect and verify the quality of the saddle-stitched booklet.

Side Stitching;Corner Stitching Procedure

Settings

Guides on selecting memory and inputting paper size for side stitching.

Changing Size

Steps to adjust machine settings for side stitching based on paper size.

Adjustments Using the Step Mode

Fine-tuning stitching and folding parameters for side stitching via step mode.

Checking the Bound State

How to inspect and verify the quality of the side-stitched booklet.

No-Stitching Folding Procedure

Settings

Guides on setting up for folding operations without stitching.

Changing Size

Steps to adjust machine settings for no-stitching folding based on paper size.

Adjustments Using the Step Mode

Fine-tuning folding parameters for no-stitching using step mode.

Checking the Finished Set

How to inspect and verify the quality of the no-stitch folded booklet.

Various Settings

Fine Adjustment Menu

Accesses detailed settings for paper alignment, stitching, and folding adjustments.

Option Menus

Configures optional functions like jogger timing and wire feed detection.

Accessory Menus

Manages settings for optional accessories (Trimmer, Stacker, Kicker).

Adjusting the Press Pressure and Conveyance Pressure

Guides on adjusting pressure settings for rollers to ensure proper paper handling.

Adjusting the Saddle Stitching Guide;Side Stitching Guide

Details how to adjust stitching guides for optimal paper alignment and flow.

Error Messages

Emergency Stop

Explains the emergency stop function and how to release it.

Covers

Describes the error triggered by open safety covers.

Paper Jam

Identifies paper jam errors and directs to correction procedures.

Wire Feed Detection

Explains errors related to abnormal wire feeding at the stitcher head.

Paper Tray Full

Describes the error when the output stacker is full.

Motor Error

Explains errors indicating a malfunction in the machine's motors.

Service Person Error

Indicates errors that require intervention from a service technician.

Shutter

Describes the error message displayed when the shutter is open.

Correcting Paper Jams

Stitcher Head

Names and Functions

Identifies and explains the various parts of the stitcher head assembly.

Wire

Specifies the recommended wire types and sizes for stitching.

Feeding the Wire

Provides detailed, step-by-step instructions for threading the stitching wire.

Stitching Tests

Outlines the procedure for performing tests to ensure proper stitching.

Removing Wire

Instructions for safely removing the stitching wire from the machine.

Adjustments

Explains adjustments for stitch length, leg length, and wire straightness.

Maintenance

Details routine maintenance steps, including lubrication, for the stitcher head.

Troubleshooting

Cleaning

Specifications