Rear Section
Rear Section
53
5. Install the 5th speed gear on the mainshaft.
145
6. Install the retaining ball of the countershaft 5th
speed gear thrust washer on the countershaft.
Apply grease to hold the ball in place.
7. Install the 5th speed gear thrust washer on
the countershaft. Make sure to t correctly the
retaining ball into the washer slot.
Note:
Install the thrust washer counterbore side
outward (facing the needle bearing).
8. Install the 5th speed gear needle bearing on the
countershaft.
148
147
143
9. Install the 5th speed gear on the countershaft.
139
10. Install the 5th speed ring synchronizer on the
countershaft..
Note:
The 5th speed synchronizer ring is NOT
coated with EFM II and is smaller than the
other rings.
11. Install the 5th/reverse synchronizer assembly on
the countershaft. Make sure it is installed in the
proper position.
Note:
Both the synchronizer sleeve sharp end
and the hub anti-escape relief should be
installed facing the 5th speed gear (refer
to “Synchronizer Assemblies”, in this
manual).
Make sure to properly slide the synchronizer ring
lugs into the hub key slots.
688
138