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Endress+Hauser Promass 40 User Manual

Endress+Hauser Promass 40
74 pages
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BA 061D/06/en/11.00
50098508
Valid as of software version:
V 1.00.XX (amplifier)
V 1.00.XX (communication)
promass 40
Coriolis Mass Flow
Measuring System
Operating Instructions

Table of Contents

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Endress+Hauser Promass 40 Specifications

General IconGeneral
Device TypeCoriolis mass flowmeter
Measurement PrincipleCoriolis
Process Temperature-200 °C to +200 °C
Nominal diameterDN 1 to DN 150
Accuracy±0.1% of rate
Output Signals4-20 mA, pulse, frequency
Power Supply24 V DC
Housing MaterialStainless steel
Protection ClassIP67
Approvals/CertificationsATEX, IECEx, FM, CSA
CommunicationHART
Repeatability±0.05 %

Summary

Safety Instructions

Designated Use

Defines the intended use for measuring flow of liquids and gases.

Installation, Commissioning, and Operation

Notes on personnel, procedures, and safety for installation and operation.

Operational Safety

Mentions Ex documentation and general safety compliance.

Return Procedures

Steps for returning instruments for repair or calibration.

Safety Conventions and Icons

Explains the meaning of safety icons used in the manual.

Identification

Device Designation

Describes the components of the Promass 40 system and naming conventions.

Transmitter Nameplate

Details the transmitter's identification label and its information.

Sensor Nameplate

Details the sensor's identification label and its information.

CE Mark and Declarations

Information on CE marking and conformity declarations.

Registered Trademarks

Lists trademarks associated with the product.

Installation

Acceptance, Transport, and Storage

Procedures for handling the device upon receipt, transport, and storage.

Dimensions and Fitting Lengths

Information on device dimensions and required pipe fitting lengths.

Mounting Location

Guidance on selecting an appropriate mounting position to avoid errors.

Installation in Down Pipes

Specifics for installing in down pipes, including recommended configurations.

System Pressure Considerations

Importance of system pressure to prevent cavitation and boiling.

Orientation Guidelines

Recommendations for vertical and horizontal mounting based on fluid properties.

Fluid Temperature and Orientation

How orientation affects transmitter temperature based on fluid temp.

Heating and Thermal Insulation

Measures for heat transfer avoidance and insulation requirements.

Inlet and Outlet Runs

Requirements for pipe sections before and after the sensor.

Vibrations

How pipe vibrations affect the device and attachment requirements.

Limiting Flow

Information on flow limitations.

Installation Instructions

Turning the Transmitter Housing

Step-by-step guide for rotating the transmitter housing.

Turning the Local Display

How to rotate the local display module.

Post Installation Check

Checklist for verifying correct installation after mounting.

Wiring

Connecting the Measuring Unit

General steps for connecting the transmitter and signal cables.

Terminal Assignment

Details terminal connections for various output/input configurations.

HART Connection

Options for connecting HART communicators or PCs.

Potential Equalisation

Notes on potential equalisation requirements.

Degree of Protection

Ensuring IP 67 protection is maintained post-installation.

Post Connection Check

Checklist for verifying electrical connections after installation.

Operation

Display Element

Describes the local display's function and layout.

Operation with HART Protocol

How to configure and measure using the HART protocol.

FieldTool™™ Operating Program

Overview of the FieldTool software for service and configuration.

General Notes on Operation

Guidelines for function configuration and parameter changes.

Display of Error Messages

Explains error types, icons, and message meanings.

Commissioning

Function Check

Ensures all pre-startup checks are completed.

Switching on the Measuring Device

Procedure for powering on and initial self-tests.

Zero Point Adjustment

Details when and how to perform zero point calibration.

Performing a Zero Point Adjustment

Step-by-step procedure for zero point adjustment.

Density Adjustment

Procedure for adjusting fluid density for accurate volume flow.

Current Output: Active/Passive

Configuration of current output using jumpers on the I/O board.

Accessories

Available Accessories

Lists accessories like HART communicators, software, etc.

Trouble-shooting

Trouble-shooting Instructions

General approach to troubleshooting using checklists.

Error Messages on Display

Explanation of error message icons and types.

System Error Messages

Details system error codes, causes, and remedies.

System Error Codes and Remedies

Lists additional system error codes, their causes, and remedies.

Process Error Messages

Details process error codes, causes, and remedies.

Process Error Codes and Remedies

Lists additional process error codes, their causes, and remedies.

Process Errors Without Messages

Troubleshooting steps for errors not shown by message codes.

Response of Outputs to Errors

How outputs behave during system or process errors.

Spare Parts

Information on ordering replacement components.

Removing and Installing Printed Circuit Boards

Procedures for safely removing and installing electronic boards.

Replacing the Device Fuse

Steps for replacing the main fuse on the power unit board.

Software History

Records software versions and documentation changes.

Technical Data

Applications

Lists typical applications for the measuring device.

Function and System Design

Describes the measuring principle and system components.

Input

Details measured variables and input signals.

Measuring Range

Specifies full scale values for liquids and gases.

Operable Flow Range

Notes on flow rates that do not overload the amplifier.

Input Signal

Details of the status input (auxiliary input) functionality.

Output Signal

Specifications for current and pulse/frequency outputs.

Signal on Alarm

Behavior of outputs during alarms.

Switching Output

Configuration options for the switching output.

Low Flow Cutoff

Settings for switching points for low flow cutoff.

Galvanic Isolation

States that all circuits are galvanically isolated.

Electrical Connections

References pages for electrical connection details.

Supply Voltage

Lists available supply voltages.

Potential Equalisation

Notes on potential equalisation requirements.

Cable Entries

Specifies types and sizes of cable entries.

Performance Characteristics

Details error limits, measured error, and zero point stability.

Repeatability

Specifies repeatabilities for mass and volume flow measurements.

Influence of Medium Temperature

Effect of temperature differences on measurement error.

Influence of Medium Pressure

Effect of pressure differences on measurement accuracy.

Operating Conditions (Installation)

Installation requirements like inlet/outlet runs.

Operating Conditions (Environment)

Environmental conditions like ambient/storage temp, protection.

Operating Conditions (Process)

Process conditions including medium temp, pressure, and limiting flow.

Pressure Loss Formulas

Formulas and coefficients for calculating pressure loss.

Mechanical Construction

Details on design, dimensions, materials, and connections.

Human Interface

Information on the display and remote operation methods.

Certificates and Approvals

Lists certifications and approvals like Ex, CE, EN standards.

Ordering Information

How to get detailed ordering information.

Accessories

States no accessories for transmitter and sensor.

Documentation

Lists relevant system and technical information documents.

Dimensions

Flange Connections (DIN, ANSI, JIS)

Tables and diagrams for flange dimensions.

Flange ANSI B16.5 / CI 150

Detailed dimensions for ANSI CI 150 flanges.

Flange ANSI B16.5 / CI 300

Detailed dimensions for ANSI CI 300 flanges.

Flange ANSI B16.5 / CI 600

Detailed dimensions for ANSI CI 600 flanges.

Flange JIS B2238 / 10K

Detailed dimensions for JIS B2238 10K flanges.

Flange JIS B2238 / 20K

Detailed dimensions for JIS B2238 20K flanges.

VCO Connections

Diagrams and dimensions for VCO connections.

Tri-Clamp Connections

Diagrams and dimensions for Tri-Clamp connections.

DIN 11851 Connections (Hygienic Coupling)

Diagrams and dimensions for DIN 11851 hygienic couplings.

DIN 11864-1 Form A Connections (Threaded Unions)

Diagrams and dimensions for DIN 11864-1 Form A threaded unions.

Flange Connections DIN 11864-2 Form A

Diagrams and dimensions for DIN 11864-2 Form A flanges.

ISO 2853 Connections (Threaded Unions)

Diagrams and dimensions for ISO 2853 threaded unions.

SMS 1145 Connections (Hygienic Coupling)

Diagrams and dimensions for SMS 1145 hygienic couplings.

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