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4. When UV flame detection is used, a test is required to verify that UV radiation
from the ignition spark is not being detected. To accomplish this, manually shut
off both pilot and main fuels. Initiate a normal start-up, and when the PTFI
display comes on, observe the display which should read no signal more than 4.
If more than 4 is observed, realign the UV scanner, and/or shield the spark from
the scanner’s view.
5. With all methods of flame detection, check pilot flame failure response by
manually shutting off the pilot fuel and then initiate a normal start-up. With no
pilot flame present, the control will de-energize the pilot assembly at the end of
the trial for ignition interval, and the control will lockout. Also check to verify
that the ignition spark does not cause an electrical interference on infrared or
flame rod applications.
Main Flame Test
Note: This test requires an interrupted pilot (a pilot that shuts off after main flame has been
established).
1. Proceed through a normal startup. After the pilot flame is shut off, observe the
reading on the display. If the signal reading is low, readjust main flame or realign
detector.
2. Check main flame failure protection by manually shutting off the main fuel
supply. Within 4 seconds after main flame goes out, the fuel valve will be de-
energized. The alarm circuit will be energized following safety lockout.
Minimum Pilot Test (Pilot turn down test)
This test assures that the flame detector will not detect a pilot flame too small to reliably light off the
main flame. The test should be made on every new installation and following any repositioning or
replacement of the flame detector. This procedure should not be used on a direct spark ignited burner.
1. Turn off the main fuel supply manually.
2. At the start of PTFI, place the Check-run switch in the check position.
3. Reduce the pilot fuel supply until the display reads below 10.
4. Slowly increase the fuel to the pilot until the display reads 10. This is minimum pilot
flame that the flame detector will reliably detect.
5. Place the Check-run switch in the Run position. When the main fuel safety shut-off valve
is energized, slowly open the manual main fuel valve.
6. Observe the light-off of the main flame. It must be smooth and normal.