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GE Optica User Manual

GE Optica
150 pages
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GE
Sensing
Optica
General Eastern Dew Point Analyzer
Operator’s Manual

Table of Contents

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GE Optica Specifications

General IconGeneral
BrandGE
ModelOptica
CategoryMeasuring Instruments
LanguageEnglish

Summary

Chapter 1: Features and Capabilities

Introduction

Overview of the GE Infrastructure Sensing Optica as a multi-purpose chilled-mirror hygrometer.

Electronics Enclosure

Details on the available configurations for the Optica unit: benchtop and wall-mount.

Front Panel

Description of the Optica's front panel layout and display options (VGA and 4x40).

Input/Output Capability

Available inputs and outputs for the Optica, including sensor inputs and communication ports.

The System

Components of a complete Optica system and planning considerations for applications.

Sensors

Information on compatible chilled-mirror dew point, temperature, and pressure sensors.

Theory of Operation

Explanation of optical condensation hygrometry and how the Optica measures dew point.

Hygrometer Function

How GE Infrastructure Sensing hygrometers detect and measure dew point using a condensate mirror.

Hygrometer Calibration

Procedures and recommendations for calibrating the Optica unit using NIST or other labs.

Other Hygrometer Applications

Usage of hygrometers in industrial applications and their limitations.

The PACER Cycle

Explanation of the PACER (Programmable Automatic Contaminant Error Reduction) technique for accuracy.

Chapter 2: Installation

Introduction

Explains the installation of benchtop and wall-mount versions, sensors, and wiring.

Benchtop Installation

Details on mounting the Optica benchtop unit, including dimensions and options.

Using the Rack Mounting Option

Instructions for mounting the benchtop unit in a standard 19-inch rack using an optional kit.

Wall-Mount Installation

Guidance on mounting the Optica Wall-Mount unit on a flat, vertical surface.

Output Wiring

Wiring details for analog outputs and terminal blocks for both benchtop and wall-mount units.

Sensor Information

Information on various GE Infrastructure Sensing dew point sensors compatible with the Optica.

Sensor Installation

Installation details for specific GE Infrastructure Sensing dew point sensors like Model 1111H and D-2.

Chapter 3: Operation

Introduction

Outlines the three categories of operating instructions: normal operation, setup/programming, and maintenance.

Normal Operation

Simple steps for turning on the unit and basic operation after power-up.

Operating the VGA Optica

How parameters are displayed numerically and graphically on the VGA display.

Operating the 4x40 Optica

How parameters are displayed numerically on the 4x40 display and its status indicators.

Network Operation

How the VGA Optica can be operated and programmed remotely over a network.

Process Pressure

Methods for measuring or specifying sample gas pressure for humidity measurements.

Status Line Indications

Explains the meaning of various status indications displayed on the unit.

Sensor Balancing

Procedures for balancing the sensor optics to maintain optimum performance.

Helpful Hints For Operating the Unit

Tips and considerations for optimizing unit operation and understanding response times.

Chapter 4: Programming the VGA Optica

Introduction

How the Optica is programmed to display and output data for various applications.

Programming Fundamentals

Basic principles of programming using menu screens, data fields, and control buttons.

Units of Measure

Lists available units of measure for humidity, temperature, and pressure parameters.

User Equations

How to define custom equations to calculate new parameters for output.

Menu 1

Details on programming Analog Outputs, Pressure Input, Alarms, and Automatic Cleaning/Balance.

Menu 2

Covers General Settings, Special options, User Equations, Communication Parameters, and Serial Output Data.

Chapter 5: Programming the 4x40 Optica

Introduction

How to program the 4x40 Optica for data display, output, and alarm settings.

Programming Technique

General method for programming the 4x40 unit using softkeys and the keypad.

Programmable Functions

Lists and describes programmable functions like Analog Outputs and Communication Parameters.

Chapter 6: Network-Based Programming

Introduction

How to program the VGA Optica remotely via a network using a web browser.

Programming Screens

Details on using the Optica Web interface and its similarity to VGA programming.

Chapter 7: Maintenance

Minor Maintenance of Sensor Optics

Procedures for periodic inspection and maintenance of sensor optics, including mirror cleaning.

Balancing the Sensor Optics

Steps to adjust optical balance for proper sensor operation and accuracy.

Field Replacement of Sensor Mirrors

Instructions for user-replaceable mirrors and reasons for replacement.

Test and Calibration

Procedures for testing and calibrating aspects like power supply, sensor operation, and outputs.

Troubleshooting

Common issues like display problems and 'Service' indicator, with solutions.

Appendix A: Specifications

Performance

Detailed specifications for accuracy, sensitivity, repeatability, and measurement ranges.

Functionality

Specifications for outputs, displays, power, and operating ranges of the Optica.

Physical (bench mount)

Dimensions, weight, and environmental specifications for the benchtop unit.

Physical (wall mount)

Dimensions, weight, and environmental specifications for the wall-mount unit.

Optional Accessories

List of optional accessories available for the Optica system.

Appendix B: Humidity Equations and Conversion Chart

Introduction

Symbols used in humidity equations and the context of vapor pressure calculations.

Vapor Pressure

Equations defining saturation vapor pressure with respect to water and ice.

Humidity

Definitions and equations for relative humidity, absolute humidity, and parts per million.

Appendix C: Configuring the Serial Interface

Wiring to a Personal Computer

Wiring diagram and pin usage for connecting the Optica to a personal computer via serial interface.

Appendix D: Chilled Mirror Sensors

Introduction

Overview of GE Infrastructure Sensing's five interchangeable chilled mirror sensors.

Depression

Explanation of Peltier devices as heat pumps and their role in depression capability.

Measurement Range

Defines measurement range and factors influencing it, like depression capability and gas properties.

Comparing Optica Models

Comparison chart detailing system performance and functional characteristics of different Optica sensor models.

Appendix E: Glossary

Depression Capability

Definition of the temperature difference by which a chilled mirror can be lowered from ambient.

Network

Definition of Local Area Network (LAN) and Wide Area Network (WAN) in the context of Optica operation.

PACER

Definition of the GE Infrastructure Sensing patented Programmable Automatic Contaminant Error Reduction system.

Parameter

Definition of a measured quantity available for display on the unit.

Process Pressure

Definition of gas pressure of the system under test, potentially measured at lower pressure.

Scaling

Process of selecting maximum and minimum output values for a parameter.

SHIFT

Explanation of the SHIFT key's function for accessing modes and non-numeric characters.

Softkeys

Description of the four keys to the right of the display and their context-dependent functions.

VGA

Generic description of a 640x480 pixel display, identifying the large-screen Optica.

4x40

Definition of four lines by 40 characters per line, identifying the small-screen Optica.

Appendix F: Automatic Balance (for earlier software versions)

Programming Automatic Balance for a VGA Optica

Instructions for programming automatic balance for earlier VGA Optica software versions.

Programming Automatic Balance for a 4x40 Optica

Instructions for programming automatic balance for earlier 4x40 Optica software versions.

Appendix G: Communicating with the OPTICA Using Ethernet

Direct Communication

Network configuration for OPTICA VGA/4x40 models using RS-232 port and commands.

Computer Communication

How the Optica communicates over port 28005 using IP address and commands.

Determining the Available Commands

How to find supported API commands by entering a URL in a browser.

Retrieving the Alarm Settings

Example command and response for retrieving alarm settings from the Optica.

Retrieving the Alarm Types

Command to retrieve supported alarm types and their referencing order from the Optica.

Retrieving Supported Units

Command to retrieve supported units and their referencing order from the Optica.

Retrieving Labels and Functions

Command to retrieve units, labels, and their indices for humidity, temperature, and pressure.

Retrieving Analog Output Information

Command to retrieve settings for the two analog outputs from the Optica.

Retrieving the Measured and Calculated Values

Command to retrieve measured/calculated values and status information from the Optica.

4X40 Optica Configuration

Steps to set network settings for the 4x40 Optica using RS-232 communication.

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