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GE TransPort PT900 User Manual

GE TransPort PT900
190 pages
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GE
Oil & Gas Flow
910-315 Rev. A
February 2017
TransPort
®
PT900
Portable Ultrasonic Flow Meter for Liquids
User’s Manual

Table of Contents

Questions and Answers:

GE TransPort PT900 Specifications

General IconGeneral
Sample TypeWhole Blood
DisplayColor touch screen
Battery LifeUp to 8 hours
Measured ParameterstHb, SpHb
tHb Range0-25 g/dL
SpHb Range0-25 g/dL
AccuracyVaries by parameter
ResolutionVaries by parameter
Data StorageInternal memory
ConnectivityUSB
Power Supply / SourceRechargeable battery
Operating Temperature15 to 30°C (59 to 86°F)
Pulse Rate Range30 to 240 bpm

Summary

Typographical Conventions and Safety Information

Text Formatting Conventions

Explains conventions for notes, important information, cautions, and warnings.

Safety and Compliance

General Safety Warnings

Provides critical safety warnings related to installation and operation.

Auxiliary Equipment Safety

Ensures safe operation of auxiliary equipment and defines working area practices.

Personnel, Product, and Regulatory Information

Details personnel training, safety gear, product registration, and compliance directives.

FCC and Industry Canada Compliance

Details FCC/IC rules on RF exposure and potential interference.

Chapter 1: Introduction

Product Registration Guide

Guide to registering the TransPort® PT900 for support and updates.

PT900 System Description

Overview of the PT900 system components and functionality.

Chapter 2: Installation Procedures

Installation Introduction and Safety

Overview of installation guidelines and critical safety warnings.

Unpacking the PT900 System

Procedure for checking contents and listing standard/optional components.

Installing the Transmitter Battery Pack

Step-by-step guide to installing a new battery pack in the transmitter.

Mounting the PT900 Transmitter Options

Options for mounting the transmitter, including case, strap, and clamp.

Installing Clamp-On Fixture and Transducers

Introduction to mounting the clamp-on fixture and transducers on the pipe.

Typical PT900 Installation Example

Illustrates a typical completed installation setup for reference.

Transducer Spacing Calculation

Explains spacing is calculated by the APP after programming PIPE, FLUID, TRANSDUCER menus.

Mounting the PT9 Clamp-On Fixture

Provides the initial steps for mounting the clamp-on fixture onto the pipe.

Clamp-On Fixture Mounting Location and Position

Selecting the correct mounting location and adjusting the fixture position on the pipe.

Securing the Clamp-On Fixture Chain

Verifying pipe rest and installing the chain around the pipe for fixture mounting.

Rotating Fixture and Chain Tightening

Repeating chain installation and rotating the fixture to the correct position.

Finalizing Fixture Installation

Securing the clamp-on fixture to the pipe by fully tightening the chains.

Checking Transducer Holder Installation

Verifying that transducer holders are correctly installed and securely attached.

Installing the Transducers

Step-by-step instructions for installing transducers into the mounting bracket.

Loading Cams and Applying Couplant

Loading the cams and applying couplant to the transducer faces for signal transmission.

Inserting Transducers into Clamp Holders

Inserting transducers into clamp holders and ensuring correct orientation.

Releasing Cams for Transducer Contact

Releasing the cams to push transducers against the pipe, ensuring couplant fills gaps.

Even and Odd-Traverse Installation Types

Explains the two configurations for transducer placement (Even-Traverse, Odd-Traverse).

Even-Traverse Installation (<305mm)

Details the even-traverse installation for spacing less than 305 mm.

Odd-Traverse Installation Setup

Describes the use of a separate yoke for odd-traverse installations.

Odd-Traverse Yoke Placement and Securing

Yoke placement on pipe and securing yoke chains around the pipe.

Odd-Traverse Yoke Rotation and Alignment

Rotating yoke and ensuring bracket alignment for proper installation.

Setting Odd-Traverse Yoke Axial Position

Setting the yoke axial position based on calculated transducer spacing.

Finalizing Odd-Traverse Installation

Tightening yoke screw and inserting transducer into yoke for the odd-traverse setup.

Even-Traverse Installation (>305mm)

Details the even-traverse installation for spacing greater than 305 mm.

Even-Traverse Yoke Setup (>305mm)

Using a yoke for even-traverse with larger spacing and initial placement.

Even-Traverse Yoke Securing (>305mm)

Securing yoke chains and placing yoke for even-traverse installation.

Even-Traverse Yoke Rotation (>305mm)

Rotating yoke and ensuring bracket alignment for even-traverse installation.

Setting Even-Traverse Yoke Position (>305mm)

Setting yoke axial position and securing the yoke for even-traverse.

Inserting Transducer into Yoke (Even-Traverse >305mm)

Inserting transducer into yoke after loosening screw for even-traverse installation.

Making Electrical Connections

Connecting line power, transducers, digital output, analog I/O, USB, and Bluetooth.

Connecting Line Power Details

How to connect the transmitter to line power, including charging information.

Connecting Transducers Details

How to connect transducer cables to the transmitter and configure parameters.

Digital Output Connection

Connecting the digital output (RS485/Modbus) and I/O wiring diagram.

Analog Inputs/Outputs and Energy Cables

Connecting analog signals and energy cables for measurements.

Using USB and Bluetooth Interfaces

Using USB port for data transfer and Bluetooth for wireless communication.

Caring for PT900 Batteries

General care, warnings for GE-approved batteries and chargers.

Charging and Storing the Batteries

Initial battery charging, charging time, and optimal/storage temperature ranges.

Replacing the Batteries

Step-by-step instructions for replacing the battery pack in the transmitter.

Disposing of Batteries and Powering On/Off

Proper battery disposal and instructions for powering the device on/off.

Transmitter Power Button Operation

How to turn the PT900 on and off using the power button.

PT900 LED Indicators Overview

Overview of the transmitter's LED indicators and their meanings.

LED Indicator Status Details

Status indications for Power, Bluetooth, Status, and Battery LEDs.

Chapter 3: Initial Setup and APP Configuration

Initial Setup Introduction

Overview of initial setup for programming the flow meter.

Charging Transmitter and Tablet

Ensuring the transmitter and tablet are fully charged before proceeding.

Installing or Updating PT900 APP

Procedures for downloading and installing the PT900 APP onto the tablet.

Checking the PT900 APP Version

How to check the current APP version via the 'About' screen.

Installing/Updating the PT900 Android APP

Methods to update the APP via Play Store, QR Code, GE Website, or SD Card.

Installing Tablet APP from SD Card

Steps to install the APP from an SD card, including enabling unknown sources.

Pairing the Tablet and Transmitter

Steps for launching the APP, initialization, scanning, and confirming Bluetooth pairing.

Setting Up PT900 APP: Language and License

Selecting the desired language and accepting the license agreement for the APP.

PT900 APP Registration and Transmitter List

Registering the PT900 and viewing the initial transmitter list.

Scanning and Pairing Transmitters

Scanning for available transmitters via Bluetooth and viewing the list.

Confirming Bluetooth Transmitter Pairing

Confirming the Bluetooth pairing request on both the tablet and the transmitter.

Selecting Paired Transmitter and Main Menu

Selecting the paired transmitter and proceeding to the Main Menu.

Using APP Menus: Main Menu

Overview of PROGRAM, MEASURE, and LOGS options in the Main Menu.

Using APP Menus: Slide Menu

Alternative navigation via the Slide Menu including HELP.

Chapter 4: Programming PT900

Configuring Units of Measurement

Setting global measurement units (Metric/English) as the first programming step.

Units of Measurement Configuration Details

Steps to select units and how parameters are populated based on selection.

Configuring a Measurement Channel

Setting up a channel for flow measurement, supporting up to two channels.

Channel Configuration Details

Activating channels, copying programming data, and saving presets for channels.

Programming the PIPE Menu

Specifying pipe parameters for accurate ultrasonic flow rate measurements.

Pipe Materials and Dimensions Programming

Selecting pipe material and entering pipe dimensions like OD and thickness.

Pipe Lining Programming

Programming pipe lining material, sound speed, and thickness for accurate measurements.

Programming the FLUID Menu

Specifying fluid parameters for accurate ultrasonic flow rate measurements.

Fluid Parameter Configuration

Setting fluid tracking window, type, temperature, viscosity, and average factor.

Programming the TRANSDUCERS Menu

Specifying transducer parameters for accurate ultrasonic flow rate measurements.

Transducer Parameter Setup

Selecting transducer type (clamp-on/wetted) and model number.

Transducer Parameter Details

Entering frequency, TW, wedge angle, sound speed, and temperature for transducers.

Clamp-On Transducer Additional Parameters

Additional parameters for clamp-on transducers (wedge angle, sound speed, temperature).

Setting Reynolds Correction Factor

Enabling Reynolds correction for accurate average fluid velocity calculation.

Programming the Meter Factor

Calibrating or adjusting flow rate readings using the meter factor.

Meter Factor Calibration (Single/Table)

Setting K-FACTOR to Single or Table for calibration purposes.

Programming the PLACEMENT Menu

Configuring the transducer mounting method based on TRANSDUCERS menu data.

Viewing Traverse Configuration

Displaying possible traverse configurations for clamp-on transducers.

Viewing Transducer Spacing

Showing the calculated distance between transducers for fixture installation.

Custom Transducer Spacing Input

Inputting actual transducer spacing if different from the calculated value.

Zero Flow Validation

Calibrating the zero flow setting when the fluid in the pipe is static.

Sound Speed Validation

Setting the sound speed level if it differs from published values.

Configuring Program Options

Accessing ENERGY, INPUTS, OUTPUTS, and USER FUNCTIONS tabs for further programming.

Program Options Menu Interface

Overview of the Program Options menu layout.

Programming the ENERGY Tab

Calculating system energy based on temperatures and fluid flow.

ENERGY Tab: Density and Temperature Settings

Setting fluid density, supply, and return temperatures for energy calculations.

Programming the INPUTS Tab

Specifying parameters for energy supply/return temperatures and fixed temperatures.

Programming the OUTPUTS Tab

Specifying analog outputs, digital outputs, and Modbus parameters.

Configuring Analog Outputs

Configuring analog output measurement, data sources, and error handling.

Analog Output Settings and Digital Output Configuration

Setting analog ZERO, SPAN, ERROR HANDLING and configuring digital output functions.

Digital Output Configuration Details

Details for Frequency and Alarm digital output configurations.

Digital Output Gate Function and Modbus Outputs

Notes on Gate function and configuring Modbus communication parameters.

Programming the USER FUNCTIONS Tab

Programming mathematical equations for custom calculations on meter measurements.

Defining User Functions with Operators

Defining user functions using operators and mathematical operations.

Defining User Tables

Defining User Tables for data entry as part of user functions.

Chapter 5: Measurements

Measurements Introduction

Overview of PT900 as a transit-time ultrasonic flow meter and APP monitoring.

Setting Up Display Measurements

Configuring up to 10 variables to be displayed on the screen.

Measurement Display Setup Details

Selecting channels, measurement variables, and adding new measurements to the display.

Viewing Measurements on the Screen

Displaying measurements with CH1 on, CH2 off, and zero AI source.

Viewing Measurements: Decimal Format and Status

Changing decimal format and displaying multiple measurements with error status.

Displaying a Single Measurement

Switching to a one-measurement display mode for detailed viewing.

Single Measurement Display Modes

Switching between NUMERIC and GRAPH modes for single measurement display.

Single Measurement Graph Parameters

Editing Y-axis parameters in GRAPH mode for single measurement display.

Displaying the Totalizer Screen

Using the Batch Totalizer for measuring fluid volume over time, manually or automatically.

Displaying Diagnostics Parameters

Viewing system diagnostic parameters for performance analysis and troubleshooting.

Chapter 6: Logging Data

Logging Data Introduction

Overview of the data logging function and parameters for creating log files.

Adding a Log to the Transmitter

Initial log screen message and opening the ADD LOG menu for new logs.

Programming Log Parameters

Setting log parameters like name, format, channel, interval, and start/end dates.

Managing Logs: Deleting, Stopping, or Editing

Listing logs and their statuses (Pending, Stopped, Running) for management.

Deleting a Log

Steps to delete a Pending or Stopped log from the list.

Stopping a Log

Steps to stop a Pending or Running log before its scheduled end time.

Editing an Existing Log

Steps to edit log parameters in the EDIT LOG menu and save changes.

Viewing Log Data

Accessing logged data from a PC via a USB connection for analysis.

Chapter 7: Configuring the Transmitter

Transmitter Configuration Introduction

Opening the TRANSMITTER menu to configure the device settings.

Transmitter Menu Options

Understanding CONNECT/DISCONNECT and SERVICE buttons in the Transmitter menu.

Transmitter Menu Details

Sections for BATTERY, STORAGE, DEVICE INFORMATION, RESET, DATE & TIME, LANGUAGE.

Updating PT900 Transmitter Software

Steps to obtain, transfer, and update the transmitter software via USB.

Initiating and Confirming Software Update

Initiating the software update process and confirming the update on the tablet.

Software Update Progress and Reconnection

Update progress display and reconnecting the transmitter after reboot.

Programming the CALIBRATION Menu

Calibrating the transmitter's analog output and input signals.

Calibrating Analog Output

Steps to calibrate the analog output at 4 mA and 20 mA points using an ammeter.

Calibrating Analog Input

Steps to calibrate analog inputs (AI 1, AI 2) for 4 mA and 20 mA current sources.

Programming the METER SETUP Menu

Configuring system parameters like Totalizer, Response Time, and Power Saving.

Meter Setup: Totalizer and Power Saving

Resetting totalizers and setting measurement/sleep times for power saving mode.

Meter Setup: Peak Detect and Threshold

Selecting peak detection method and configuring threshold detection parameters.

Programming the TESTING Menu

Performing system tests like WATCHDOG METER and WAVE SAMPLE CHANNEL.

Running the Watchdog Test

Running the watchdog timer test to automatically reset the transmitter.

Testing with Wave Sample Channel

Capturing and displaying signal waveforms for troubleshooting purposes.

Programming the ERROR LIMITS Menu

Setting limits for incoming signals to detect and indicate errors.

Error Limits Configuration Details

Setting limits for Velocity, Amplitude, Sound Speed, Acceleration, Compression Ratio, SNR.

Chapter 8: Error Codes and Troubleshooting

Error Codes Overview

Overview of error messages displayed on the tablet LCD, including headers and flow errors.

Flow Error Codes (E1-E6)

Details of specific flow error codes like Low Signal, Sound Speed, Velocity Range, Signal Quality, Amplitude, Cycle Skip.

Diagnostics for Troubleshooting

How to troubleshoot problems with transmitter, fluid, pipe, or transducers.

Fluid and Pipe Problem Troubleshooting

Troubleshooting fluid or pipe related issues based on error codes.

Fluid Problems Analysis

Fluid requirements for accurate measurements: homogeneity, cleanliness, no cavitation.

Pipe Problems Analysis

Common pipe issues affecting measurements: debris, inaccurate dimensions, and cleanliness.

Transducer Problems and Diagnostic Parameters

Transducer issues and available diagnostic parameters for troubleshooting.

Diagnostic Parameters Overview

Lists parameters used for troubleshooting system issues.

Getting Help: Menu Options

Sub-menus for About, Diagnostics, Service, and Spare Parts.

The About Screen Information

Displays general system information like model, app version, and copyright year.

The Diagnostics Screen Details

Displays possible flow errors and their descriptions for quick reference.

The Service Screen Links

Provides links to GE services for the PT900, including support and downloads.

The Spare Parts Screen List

Lists available spare parts from GE for the PT900 system with descriptions.

Help Topics List

A comprehensive list of frequently asked questions and topics for user assistance.

Quick-Start Guide

General instructions for using the flow meter and APP, including initial setup steps.

Chapter 9: Communication

Modbus Communication Protocol

Overview of the Modbus protocol followed by the PT900 for communication.

Modbus Register Map

Lists the complete Modbus register map for accessing PT900 data.

Bluetooth Communication Protocol

Details the Bluetooth protocol used for transmitter-tablet communication and security.

Appendix A: Specifications

Operation and Performance Specifications

Fluid types, flow measurement mode, pipe sizes, accuracy, repeatability, and range.

PT900 Flow Transmitter Specifications

Enclosure, weight, size, I/O, communication, battery, and temperature ratings.

User Interface and APP Specifications

Tablet display, dimensions, battery life, charger, operating temp, APP features, and languages.

Clamp-On Transducers and Cables Specifications

Temperature range, mounting fixtures, and transducer cable specifications.

Accessories Specifications

Specifications for standard/optional cases, cables, and adapters.

Options Specifications

Specifications for Energy Measurement Kit, Thickness Gauge, Spare Battery, Cable Adapters.

Customer Cable Requirements for AIO/DIO Connections

Specifications for customer cables used with AIO/DIO connections.

Appendix B: Data Records

Service Record Table

Table for recording details of service procedures performed on the meter.

Initial System Settings Table

Table for recording initial system parameter settings after installation.

Initial Diagnostic Parameters Table

Table for recording initial diagnostic parameter values for troubleshooting.

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