Contents Contents
Contents
Warnings.........................................................3
ImportantIsocyanateInformation....................7
RelatedManuals..............................................9
Accessories......................................................9
Models...........................................................10
Troubleshooting............................................16
TroubleshootErrors................................16
HydraulicDriveSystem............................38
ProportioningSystem..............................40
Pressure/MaterialImbalance....................41
PumpsDoNotReverseDirection.............42
HoseHeatSystem....................................44
PrimaryHeater........................................47
FlowMeter..............................................48
PressureReliefProcedure...............................49
Shutdown......................................................50
Flushing........................................................51
Repair............................................................52
BeforeBeginningRepair..........................52
PumplineDisassembly.............................53
FlushInletStrainerScreen.......................54
RepairProportioningPumps....................55
CleanFlowMeter.....................................56
ChangePumpLubricant...........................57
ChangeHydraulicFluidandFilter............57
ReplaceElectricMotor.............................59
ReplaceBelt.............................................61
ReplaceFluidInletSensor........................61
ReplaceFlowMeter..................................62
ReplacePressureTransducers.................62
RepairPrimaryHeater..............................63
RepairHeaterOvertemperature
Switch.........................................63
ReplaceRTD............................................64
RepairHeatedHose.................................65
RepairFluidTemperatureSensor
(FTS)...........................................67
CalibrationProcedure..............................68
RepairCircuitBreakerModule..................69
TransformerPrimaryCheck.....................70
TransformerSecondaryCheck.................70
ReplaceTransformer...............................71
ReplacePowerSupply..............................71
ReplaceSurgeProtector...........................72
ReplaceTemperatureControlModule
(TCM)..........................................72
ReplaceHCM...........................................73
ReplaceADM...........................................73
SoftwareUpdateProcedure......................73
UpdateADMSoftware..............................74
Parts..............................................................75
EliteProportioners...................................75
ProportionerParts...................................76
ProportionerAssemblyParts....................89
HydraulicCylinderParts,17G499............91
ElectricalEnclosure..................................96
SystemDinRailandHarnessModule
Kits.............................................98
H-30,H-XP2PowerSupplyand
TerminalBlockModule................99
H-30,H-XP2SystemCircuitBreaker
Module.......................................99
InletSensorKit......................................101
H-40,H-50,H-XP3PowerSupplyand
TerminalBlockModule..............104
H-40,H-50,H-XP3SystemCircuit
BreakerModule.........................104
ElectricalSchematics....................................105
HydraulicReactor2RepairSpareParts
Reference........................................110
TechnicalSpecications...............................111
CaliforniaProposition65.............................112
GracoExtendedWarranty.............................113
2
334946J