Graco Reactor 2 User Manual

Contents
Warnings ........................................................... 3
Important Isocyanate Information......................... 8
Models ............................................................... 10
Approvals ........................................................... 12
Accessories........................................................ 12
Supplied Manuals............................................... 13
Related Manuals ................................................ 13
Typical Installation, without circulation.................. 14
Typical Installation, with circulation ...................... 15
Component Identification..................................... 16
Generator.................................................... 18
Proportioner Control Panel ........................... 19
Air Compressor............................................ 20
Advanced Display Module ............................ 21
Electrical Enclosure...................................... 26
Electrical Cabinet......................................... 27
Motor Control Module (MCM)........................ 28
Engine Control Module................................. 29
Load Center ................................................ 30
Temperature Control Module (TCM) Cable
Connections................................... 31
Circuit Breakers........................................... 32
Overview............................................................ 34
Setup................................................................. 37
Locate Reactor ............................................ 37
Trailer Setup Guidelines............................... 38
Install Wall (optional).................................... 39
Connect Battery........................................... 41
Add Fuel ..................................................... 41
General Equipment Guidelines ..................... 42
Electrical Connections.................................. 42
Connect Feed Pumps................................... 42
Breathing Air................................................ 42
Connect Pressure Relief Lines...................... 43
Install Fluid Temperature Sensor .................. 43
Connect Heated Hose.................................. 43
Close gun fluid manifold valves A and
B ................................................... 44
Connect Wh ip Ho se to Gun Or Gun Fluid
Manifold......................................... 44
Pressure Check Hose .................................. 44
Connect Remote Display Module.................. 44
Grounding ................................................... 45
Supply Wet Cups With Throat Seal Liquid
(TSL)............................................. 46
Operation........................................................... 47
Initial System Setup ..................................... 47
Register and Activate the Graco Insite........... 48
Advanced Setup Screens ............................. 50
System 1..................................................... 51
System 2..................................................... 51
Recipes....................................................... 51
Run Mode ................................................... 53
Startup ............................................................... 57
Fluid Circulation.................................................. 61
Circulation Through Reactor ......................... 61
Circulation Through Gun Manifold................. 62
Jog Mode.................................................... 62
Spraying ............................................................ 63
Spray Adjustments....................................... 64
Manual Hose Heat Mode.............................. 65
Shutdown........................................................... 67
Pressure Relief Procedure .................................. 69
Flushing............................................................. 70
System Errors .................................................... 71
Troubleshoot Errors ..................................... 72
Clear Alarm ................................................. 72
Maintenance ...................................................... 73
Preventative Maintenance Schedule ............. 73
Wetcup........................................................ 73
Fluid Inlet Strainer Screen ............................ 73
Coolant Filter............................................... 73
Grease Circulation Valves ............................ 73
ISO Lubrication Level................................... 73
Wiring Connections...................................... 73
Dust Protection............................................ 73
Coolant Levels............................................. 73
Compressor Maintenance............................. 73
Air Compressor Oil Level.............................. 73
Clean Heat Sink Fins.................................... 74
Engine Maintenance .................................... 74
Fuel Tank.................................................... 75
Flush Inlet Strainer Screen ........................... 75
Pump Lubrication System............................. 76
USB Data ........................................................... 77
USB Logs.................................................... 77
System Configuration Settings...................... 78
Download Log Files......................................79
Custom Language File ................................. 79
Upload Procedure........................................ 80
Appendix A: Engine Control Module ..................... 81
Dimensions........................................................ 84
Performance Charts ............................................ 87
Technical Specifications ...................................... 90
Graco Extended Warranty for Integrated
Reactor® 2 Components ....................... 93
2
332636D

Graco Reactor 2 Specifications

General

Brand	Graco
Model	Reactor 2
Category	Industrial Equipment
Language	English