Name: GSK 980MDc
Brand: GSK
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GSK CNC EQUIPMENT CO., LTD.

GUANGZHOU

CHINA

Add: No.7, 1 . Street, Luochong North Road, Luochongwei, Guangzhou,

510165, China

Http://www.gsk.com.cn E-mail:sale1@gsk.com.cn

Tel: 86-20-81796410/81797922 Fax: 86-20-81993683

All specifications and designs are subject to change without notice.

USER MANUAL

GSK 980MDc Milling CNC System

USER MANUAL

2012/ Edition 2

August 2012/ Printing 1

May

Default Chapter4
- Troubleshooting4
- Table of Contents8
Chapter 1 Programming Fundmentals22
- Introduction22
- Program Execution25
- Program Execution Sequence25
- Word Execution Sequence Within Block26
- Basic Axes Increment System26
- Speed of Increment Systems27
- Unit of Increment Systems27
- Data Ranges of Increment System27
- Data Ranges and Unit of Increment System28
- The Units and Ranges of Program Address Values30
- Additional Axes Increment System30
- Additional Axes in Current Increment System31
- Additional Axes in IS-A Increment System31
Chapter 2 Mstf Codes32
- M Codes (Miscellaneous Function)32
- End of Program (M02)32
- Rigid Tapping Designation M2932
- End of Run (M30)33
- Subprogram Call (M98)33
- Return from Subprogram (M99)33
- Macro Program Call (M9000~M9999)34
- Program Stop M0035
- Spindle Function35
- Spindle Speed Switch Value Control35
- Spindle Speed Analog Voltage Control35
- Spindle Override36
- Tool Function36
- Feeding Function36
- Cutting Feed (G94/G95, F Command)36
- Manual Feed39
- MPG/ Step Feed39
- Automatic Acceleration or Deceleration39
Chapter 3 G Command42
- G Command Brief42
- Modal, Non-Modal and Initial State44
- Examples44
- Related Definition45
- Address Definition45
- Rapid Positioning G0049
- Linear Interpolation G0150
- Arc and Helical Interpolation G02, G0351
- Dwell G0456
- Cylindrical Interpolation G07.156
- Programmable Data Input G1060
- Modifying Tool Compensation Data60
- Modifying a Workingpiece Coordinate System60
- Modifying an Additional Workpiece Coordinate System61
- Polar Coordinate Command (G15, G16)61
- Plane Selection Command G17, G18 and G1964
- Conversion of Inch and Metric G20 and G2164
- Reference Point Return G2865
- Return from Reference Point G2966
- The 2Nd, 3Rd and 4Th Reference Point Return G3067
- Skip Function G3169
- Tool Nose Radius Compensation C (G40, G41 and G42)70
- Tool Length Compensation (G43, G44, G49)73
- Scaling G50, G5176
- Setting Local Coordinate System G5280
- Select Machine Coordinate System G5383
- Workpiece Coordinate System G54~G5984
- Additional Workpiece Coordinate System G54.186
- Coordinate System Rotation G68, G6986
- Programmable Mirror Image G50.1, G51.188
- Compound Cycle Command91
- Brief for Canned Cycle91
- Canned Cycle List91
- Canned Circle Explanations92
- G90/G9192
- Returning Point Level G98/G9993
- Canned Cycle Cancellation93
- General Command Format for Canned Cycle94
- Description for Canned Cycle94
- High-Speed Peck Drilling Cycle G7394
- Left-Handed Tapping Cycle G7495
- Finish Boring Cycle G7696
- Drilling Cycle, Spot Drilling Cycle G8197
- Drilling Cycle, Counter Boring Cycle G8298
- Peck Drilling Cycle G8399
- Tapping Cycle G8499
- Boring Cycle G85100
- Boring Cycle G86101
- Back Boring Cycle G87102
- 11Boring Cycle G88103
- Boring Cycle G89104
- Groove Rough Milling Inside the Round G110/G111105
- Fine-Milling Cycle Inside Full Circle G112/G113107
- Fine-Milling Cycle Outside Circle G114/G115108
- Roughing Cycle Outside Circle G116/G117110
- Rectangular Roughing G132/G133112
- Rectangle Groove Rough-Milling G134/G135114
- Rectangle Groove Inner Fine-Milling Cycle G136/G137117
- Finish-Milling Cycle Outside the Rectangle G138/G139118
- Continuous Drilling120
- Line Series Punch (L Function)120
- Rectangle Series Punch (G140/G141)121
- Arc Serial Punching (G142/G143)122
- Cautions for Canned Cycle123
- Examples for Modal Data Specified in Canned Cycle125
- Examples for Canned Cycle and Tool Length Compensation126
- Absolute and Incremental Commands G90 and G91127
- Workpiece Coordinate System Setting G92128
- Feed Per Min. G94, Feed Per Rev. G95128
- G98, G99129
- Chamfering Function129
- Linear Chamfering130
- Arc Chamfering130
- Limit131
- Rigid Tapping131
- Rigid Tapping132
- Peck Rigid Tapping132
- Address Explanation134
- Technical Specification134
- Specify a Rigid Tapping Mode135
- The Cancellation of Rigid Tapping Mode136
- F and G Signals137
- Alarm Message137
- Program Example138
CHAPTER 4 CONTROL FUNCTION of ADDITIONAL AXIS140
- General140
- Axis Name140
- Axis Display140
- Axis Startup141
- Linear Axis of the Additional Axis141
- Rotation Axis of the Additional Axis142
- The Zero Return D of Rotation Axis143
- The Function of Cs Axis144
Chapter 5 Macro Program148
- Macro Call148
- Variables152
- Null Variables156
- Local Variables157
- Public Variable158
- System Variables160
- Arithmetic and Logic Operation163
- Traditional Format164
- Macro Statement167
- Priority of Operations169
- Bracket Nesting169
- Branch and Repetition169
- Unconditional Branch (GO to Statement)170
- Conditional Branch (if Statement)170
- Conditional Expression170
- Logical Expression171
- 5Repetition（While Statement171
- Macro Statement and NC Statement172
- Macro Programming and Registering172
- Limitation172
Chapter 6 Cutter Compensation174
- Application for Cutter Radius Compensation174
- Brief174
- Compensation Value Setting174
- Command Format175
- Compensation Direction175
- Caution175
- Example for Application176
- Offset Path Explanation for Cutter Radius Compensation177
- Conception for Inner Side or Outer Side177
- Tool Movement in Start-Up177
- Tool Movement in Offset Mode179
- Tool Operation in Offset Cancellation Mode183
- Interference Check184
- Command of Compensation Vector Cancel Temporarily186
- Exceptional Case187
- CHAPTER 1 OPERATION MODE and DISPLAY194
- Panel Division194
- State Indication195
- Edit Keypad195
- Menu Display196
- Machine Panel196
- Summary of Operation Mode199
- Display Interface199
- Position Interface202
- Program Interface205
- Tool Set, Macro Variable, Coordinate System210
- Alarm Interface214
- Setting Interface216
- Parameter and Pitch Compensation Page222
- Diagnosis Interface226
- Graphic Interface228
- PLC Interface230
- Common Operation List245
- CHAPTER 2 POWER ON, POWER off and SAFETY PROTECTION250
- Power on250
- Power off250
- Overtravel Protection250
- Hardware Overtravle Protection250
- Software Overtravel Protection251
- Emergence Operation251
- Reset251
- Emergency Stop251
- Feed Hold251
- Cutting off Power Supply252
- Chapter 3 Manual Operation254
- Coordinate Axis Moving254
- Manual Feed254
- Manual Rapid Traverse254
- Feedrate Override Adjustment255
- Manual Feedrate Override Adjustment255
- Manual Rapid Override Adjustment255
- Spindle Override Adjustment255
- Chapter 4 Mpg/Step Operation256
- Step Feed256
- Increment Selection256
- Moving Direction Selection256
- MPG (Handwheel) Feed257
- Increment Selection257
- Moving Axis and Direction Selection258
- Explanation Items258
- Chapter 5 MDI Operation260
- Blocks Input260
- Blocks Execution261
- Parameter Setting261
- Data Modification261
- Multi-Line Program Running in MDI Mode263
- Subprograms Call in MDI Mode264
- Chapter 6 Program Edit and Management266
- Program Creation266
- Creation of a Block Number266
- Input Program Content266
- Searching a Character268
- Insertion of a Character269
- Deletion of a Character270
- Modification of a Character271
- Deletion of a Single Block271
- Deletion of Blocks271
- Program Note271
- Note for Program Name271
- Program Note Modification272
- Deletion of a Program272
- Deletion a Single Program272
- Deletion of All Programs273
- Selection of a Program273
- Search Method273
- Scanning Method273
- Soft Function Key Search274
- Select File by Using File List274
- Execution of a Program274
- Rename of a Program274
- Copy of a Program275
- Position a Program275
- Preview a Program275
- Calculator Function276
- Aided Programming Function278
Chapter 7 Auto Operation286
- Auto Run286
- Selection of a Program to be Run286
- Program Start287
- Stop of Auto Run287
- Auto Run from an Arbitrary Block288
- Adjustment of Feedrate Override, Rapid Override288
- Spindle Override Adjustment289
- DNC Running289
- Running State289
- A Single Block Execution289
- Dry Run290
- Machine Lock290
- MST Lock290
- Block Skip290
- Optional Stop290
- Memorizing at Power-Down291
- Program Interruption in Non-DNC Auto Operation291
- Interruption at Power-Down on DNC Auto Operation291
Chapter 8 Machine Zero Return Operation294
- Machine Zero294
- Machine Zero Return Steps294
CHAPTER 9 DATA SETTING,BACKUP and RESTORE296
- Data Setting296
- Switch Setting296
- Graphic Setting296
- Parameter Setting298
- The Password Setting and Alteration303
- Entry of Operation Level304
- Alteration of the Password305
- Lower Level Set306
- Operations with Different Operation Authorities308
- Operation of Communication308
- CNC Operation308
- Operation of File List308
- Backup/Resume Operation309
- Parameter Operation310
Chapter 10 Document Management312
- Document Management Page312
- Often Used File Operation Function Introduction312
- File Extension and Return312
- File Copy314
- System Update314
Chapter 11 Resume and Backup316
- Operation Path316
- Operation Instructions317
- Backup Operation Example317
- Resume Operation Example318
- Notes318
- Chapter1 Installation Layout322
- Gsk980Mdc Connection322
- Gsk980Mdc Installation322
- Installation Conditions of the Cabinet322
- Protection Methods against Interference322
- Chapter 2 Interface Signals324
- Connection to Drive Unit324
- Drive Interface Definition324
- Command Pulse and Direction Signals324
- Drive Unit Alarm Signal324
- Axis Enable Signal Enn325
- Pulse Disable Signal Setn325
- Zero Signal Npc325
- Connection to Drive Unit326
- Connection of 4Th Axis327
- 4Th Axis Interface Definition327
- Connection of 4Th Axis Interface as Linear Axis327
- Connection of 4Th Axis Interface as Rotary Axis328
- Connection of Spindle Port328
- Definition of Signal328
- Spindle Zero Signal329
- Linear Axis329
- Connection of Spindle Interface and Servo Spindle329
- SVC Signal Explanation330
- Explanations for ALM5(X5.3)330
- Connection to Spindle Encoder330
- Spindle Encoder Interface Definition330
- Signal Explanation330
- Connection of Spindle Encoder Interface331
- Connection to Handwheel331
- 1Handwheel Interface Definition331
- Signal Explanation332
- Connection of Gsk980Mdc to PC332
- Communication Interface Definition332
- Communication Interface Connection332
- Connection of Power Interface333
- I/O Interface Definition333
- Input Signal335
- Output Signal336
- Machine Zero337
- Chapter 3 Parameter346
- Parameter Description (by Sequence)346
- Parameter Description (by Function Sequence)362
- Axis Control Logic362
- Acceleration & Deceleration Control364
- Machine Protection365
- Thread Function365
- Encoder Tapping368
- Rigid Tapping368
- Tool Function369
- Edit and Display369
- Precision Compensation370
- Communication Setting370
- Machine Zero Return371
- Rotary Axis Function372
- Increment System372
- PLC Axis Control373
- M Codes Calling Subprograms373
- Metric and Inch373
- Backlash Compensation373
- Chapter 4 Machine Debugging374
- Emergency Stop and Stroke Limit374
- Drive Unit Setting374
- Gear Ratio Adjustment374
- Servo Feed Axis374
- Servo Spindle375
- Acceleration&Deceleration Characteristic Adjustment376
- Machine Zero Adjustment377
- Spindle Adjustment379
- Spindle Encoder379
- Spindle Brake379
- Switch Volume Control of Spindle Speed379
- Analog Voltage Control for Spindle Speed379
- Backlash Offset380
- Step/Mpg Adjustment381
- Other Adjustment381
- Chapter 5 Diagnosis Message382
- CNC Diagnosis382
- Signal Diagnosis from Machine to CNC382
- Axes Moving State and Data Diagnosis Signal of CNC382
- MDI Panel Keys Diagnosis383
- CNC Internal State383
- PLC State384
- Address (Fixed Addresses)384
- Y Address (Fixed Addresses)385
- PLC Data385
- Chapter 6 Screw-Pitch Compensation386
- Screw-Pitch Compensation386
- Screw-Pitch Error Origin386
- Offset Interval386
- Compensation Value386
- Cautions for Offset Setting386
- Examples of Offset Parameters Setting387
Appendix 1 Outline Dimension of Gsk980Mdc394
Appendix 2 Outline Dimension of Gsk980Mdc-V395
Appendix 3 Dimensions of Additional Panel AP01395
Appendix 4 Dimensions for Additional Panel AP02396
Appendix 5 Dimensions for Additional Panel AP03396
Appendix 6 Diagram of I/O Deconcentrator397
- Mct01B397
- Mct01B-1398
- Mct05399
Appendix 7 Explanations of Rigid Tapping400
- Definition of Spindle Signal Line400
- CNC Connected with Spindle Servo Drive Unit Directly400
- CNC Connected with Spindle Servo Drive Unit Use Deconcentrator404
- Setting of Spindle Electronic Gear Ratio406
- Related Parameter Setting407
Appendix 8 Alarm Message408
Appendix 9 Gsk980Mdc&Gsk980Mda Panel Address Differences416
Appendix 10 Analog Spindle Function420
- Analog Spindle420
- Dual Analog Spindle Control421
- Single Analog Spindle Control424
- T Type Gear Shift424
- M Type Gear Shift427
- PLC Control of Spindle Output429
- Spindle Orientation Function430
- Explanations of some Signals431
- Encoder Tapping434
- Signal Classification434
- Definition of Analog Spindle Signal Line436
Appendix 11 Explanations for Standard Ladder Function438
- Address Definition438
- Function Configuration441
- Spindle Rotation Control441
- The 2Nd Spindle Rotation Control443
- Spindle Auto Gear Shift445
- Spindle Switching Volume Control446
- Cycle Start and Feed Hold448
- Coolant Control448
- Lubrication Control449
- Block Skip450
- Machine Lock450
- Auxiliary Lock451
- Single Block451
- Dry Run451
- Optional Stop452
- Stroke Limit and Emergency Stop452
- Tri-Colour Indicator453
- Reset and Cursor Return453
- Rigid Tapping454
- Spindle Exact Stop455
- External MPG Control455
- Cs Axis Switching455
- Safe Gate Function456
- Spindle Releasing/Clamping Tool457
- Pot Tool Magazine457
- Turret Tool Magazine466

Brand	GSK
Model	980MDc
Category	Power Tool
Language	English

GSK 980MDc User Manual

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GSK 980MDc Specifications