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Hammer A3-41 User Manual

Hammer A3-41
72 pages
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User Manual
Translation
Planer-Thicknesser
A3-26 / A3-31 / A3-41
Keep this manual handy and in good condition for continual reference
Dok.ID: 504010-901_02 • Englisch • 2011-02-09

Table of Contents

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Hammer A3-41 Specifications

General IconGeneral
BrandHammer
ModelA3-41
CategoryPlaner
LanguageEnglish

Summary

General Information

Symbol Legend

Explains safety symbols used throughout the manual.

Manual Information

Details how to use and maintain the manual for safe operation.

General Machine Details

Liability and Warranty

Outlines manufacturer liability and warranty conditions.

Copyright Protection

States copyright protection for manual content and usage restrictions.

Warranty Notice

Refers to a separate warranty document provided with the machine.

Spare Parts Usage

Emphasizes using genuine spare parts to avoid damage and warranty issues.

Machine Disposal

Disposal Instructions

Provides instructions for environmentally friendly disposal of the machine and its components.

Safety Guidelines

Intended Use

Defines the machine's purpose and warns against misuse.

Manual Contents

Stresses the importance of reading and understanding the manual before operation.

Machine Modifications

Prohibits unauthorized modifications to maintain safety and performance.

Operator and Personnel Safety

Operator Responsibilities

Details the operator's duties regarding manual accessibility and machine condition.

Personnel Requirements

Outlines qualifications and training needed for operating the machine safely.

Work Safety Practices

Explains how following safety advice prevents injury and damage.

Hazard Identification

Personal Protective Equipment

Lists required PPE such as clothing, footwear, and hearing protection.

Machine Hazards

Identifies risks like electric current and general electrical hazards.

Additional Risks

Other Risks

Lists additional risks like knife contact, ejected workpieces, and noise.

Declaration of Conformity

Technical Specifications

Dimensions and Weight

Provides physical specifications and weights for the machine and its packaging.

Electrical Connection

Details mains voltage, safeguarding, and triggering characteristics.

Machine Specifications

Drive Motor

Lists motor voltage, frequency, power, and protection for different models.

Chip Extraction Requirements

Specifies requirements for the dust extraction system and hoses.

Operation and Storage Conditions

Defines acceptable temperature ranges for operation and storage.

Particle Emission Data

Reports on particle emission testing and certification.

Noise Emission Data

Noise Emission

Presents acoustic power and emission values for surface and thickness planing.

Machine Components

Cutterblock Specifications

Details cutterblock diameter, number of knives, and speed.

Planer Unit Specifications

Lists dimensions like depth of cut, planing width, and table length.

Thicknesser Unit Specifications

Provides specifications for thicknessing width, table length, and height.

Drilling Unit Specifications

Lists specifications for the drilling chuck and mortising table.

Assembly Overview

Machine Components Overview

Illustrates and labels the main components of the machine.

Assembly Accessories

Accessories List

Describes optional accessories like digital clock, 2-jaw drilling chuck, and mortising table.

Additional Assembly Accessories

Accessories List

Details rolling carriage, lifting bar, and table extension accessories.

Machine Data Plate

Data Plate Information

Explains the location and specifications displayed on the machine's data plate.

Assembly Safety Devices

Safety Devices Overview

Introduces safety features like break switches and bridge guards.

Safety Break Switches

Explains the function of safety switches for planer tables and extraction hood.

Bridge Guard

Details the bridge guard's components and purpose in surface planing.

Assembly Safety Components

Rear Cutterblock Cover

Describes the rear cover that screens the exposed cutterblock during planing.

Kickback Guards

Explains the function of kickback guards during thickness planing.

Drilling Chuck Guard

Details the guard that covers the drilling chuck on the cutterblock.

Operation and Display Elements

Operation and Display Elements

Identifies and explains the machine's controls and indicators.

Transport, Packaging and Storage

Safety Instructions

Provides crucial safety guidelines for transporting and handling the machine.

Transport

Instructs on proper methods for transporting the machine safely.

Machine Transport

Transport Methods

Details transport methods using cranes, forklifts, pallet jacks, or rolling carriages.

Post-Transport Procedures

Transport Inspection

Guides on inspecting the shipment for damage upon arrival.

Packaging Handling

Advises on environmentally friendly disposal or reuse of packaging materials.

Storage Conditions

Specifies conditions for storing the machine to prevent damage and corrosion.

Setup and Installation

Safety Instructions

Emphasizes safety during machine assembly and installation by trained personnel.

Installation Site Setup

Outlines requirements for the installation site, including space and environmental conditions.

Installation Procedures

Setup Details

Details floor mounting, bridge guard assembly, and planer fence installation.

Chip Extraction Setup

Chip Extraction

Stresses the need for a dust extractor and specifies requirements for hoses.

Electrical Connections

Electrical Connection

Warns about electrical hazards and specifies connection requirements.

Alternating-Current Motor Connection

Explains power cable fitting for alternating current motors.

Three-Phase Motor Connection

Details connecting and checking rotation for three-phase motors.

Making Adjustments and Preparations

Safety Instructions

Highlights safety precautions for adjustment and setup work.

Adjusting the Depth of Cut

Describes how to set the cutting depth using the adjustment wheel and scale.

Planer Adjustments

Adjusting the Joint

Explains how to adjust the planer table for precise jointing.

Planer Fence Adjustments

Adjusting the Planer Fence

Covers adjusting the planer fence angle and its sliding position.

Thicknessing Height Adjustment

Adjusting the Thicknessing Height

Details setting the thicknessing height using the system handwheel and scale.

Drilling Support Adjustments

Adjusting the Drilling Support

Explains adjustments for height, length, and depth on the drilling support.

Machine Retooling Procedures

Retooling from Planer to Thicknesser

Guides on converting the machine from planer to thicknesser mode.

Machine Retooling

Retooling from Thicknesser to Planer

Provides instructions for converting from thicknesser back to planer mode.

Drilling Unit Setup

Retooling to the Drilling Unit

Details the process of setting up the machine for drilling operations.

Mounting the Mortising Support

Explains how to attach the mortising support and connect the extraction.

Clamping the Drilling Tool

Describes how to secure the drilling tool in the chuck.

Retooling for Planing

Retooling from Drilling to Planer/Thicknesser

Guides on converting back from drilling to planing operations.

Operation

Operation Safety Instructions

Emphasizes safety precautions for operating the machine.

Machine Operation Controls

Switching the Machine On

Details the procedure for safely starting the machine.

Switching Off the Machine / EMERGENCY-STOP

Explains how to stop the machine normally or in an emergency.

Surface Planing Procedures

Surface Planing Basics

Introduces surface planing and how it works.

Working Position

Shows the correct stance and position for surface planing.

Workpiece Dimensions

Lists the acceptable dimensions for workpieces during planing.

Work Techniques

Specifies permitted and forbidden techniques for surface planing.

Surface Planing: Workpieces up to 75 mm

Surface Planing (Workpieces up to 75 mm)

Details the process for planing workpieces up to 75mm thick.

Surface Planing: Workpieces over 75 mm

Surface Planing (Workpieces over 75 mm)

Explains how to plane workpieces thicker than 75mm.

Jointing Procedure

Jointing

Describes the procedure for achieving precise joints using the planer.

Beveling and Chamfering

Beveling/Chamfering

Guides on beveling or tapering workpiece edges to a desired angle.

Tapering and Thickness Planing

Tapering/Beveling Small Workpieces

Advises using a power feeder for small workpieces during tapering.

Thickness Planing Basics

Introduces thickness planing and how workpieces are machined.

Thickness Planing Workpiece Dimensions

Lists acceptable dimensions for thickness planing.

Thickness Planing Work Techniques

Specifies permitted and forbidden techniques for thickness planing.

Thickness Planing Work Position

Work Place/Work Position (Thickness Planing)

Shows the correct working position for thickness planing.

Drilling Operations

Drilling Basics

Introduces the drilling function and notes on workpiece clamping.

Work Place/Work Position (Drilling)

Demonstrates the correct working position for drilling operations.

Drilling Workpiece Dimensions

Lists acceptable dimensions for workpieces during drilling.

Drilling Work Techniques

Specifies permitted and forbidden techniques for drilling operations.

Specific Drilling Procedures

Drilling with/without Depth Fence

Guides on drilling holes with or without using a depth fence.

Mortising Procedure

Explains the process of creating mortises using the drilling unit.

Service and Maintenance

Service Safety Instructions

Highlights safety precautions for performing maintenance work.

Maintenance Schedule

Provides a schedule for daily, monthly, and 6-monthly maintenance tasks.

Specific Maintenance Tasks

Maintenance Work

Details specific maintenance procedures for machine components.

Checking/Cleaning Kickback Guards

Explains how to check and clean kickback guards for proper function.

Cleaning the Feed Rollers

Guides on removing resin residue from the feed rollers.

Drive Belt Maintenance

Greasing Height Spindle (Thicknesser)

Details lubricating the height spindle of the thicknesser table.

Retensioning the Drive Belt

Explains how to adjust the tension of the drive belt.

Drive Belt Replacement

Replacing the Drive Belt

Provides instructions for replacing the machine's drive belt.

Transmission Maintenance

Checking/Greasing Chain (Transmission)

Guides on checking and lubricating the transmission chain.

Checking/Changing Friction Wheel (Transmission)

Details inspecting and replacing the friction wheel in the transmission.

Drilling Support Maintenance

Greasing Height Spindle (Drilling Support)

Explains lubricating the height spindle for the drilling support.

Cleaning Guides (Drilling Support)

Guides on cleaning the guides for the drilling support.

Faults and Troubleshooting

Fault Safety Instructions

Highlights safety precautions for fault repair.

Fault Diagnosis

Outlines immediate steps to take when a machine fault occurs.

Post-Repair Checks

Lists checks required before restarting the machine after repairs.

Troubleshooting Guide

Faults, Causes, and Repairs

Provides a troubleshooting table for common machine faults and their solutions.

Planer Knife Maintenance

Resharpen or Replace Planer Knife

Details how to check, resharpen, or replace planer knives.

System Planer Blade Replacement

Reversing/Replacing System Planer Blades

Guides on reversing or replacing the system planer blades.

Standard Planer Knife Maintenance

Sharpening/Changing Standard Planer Knives

Explains how to sharpen or change standard planer knives.

Planer Fence Angle Correction

Correcting Planing Fence Angle

Details how to adjust the angle of the combination fence.

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