HBS IT 1002 - Default Chapter; Table of Contents

IT 1002 Order No. BA 93-66-1206 Issue 03.11.08 v
Table of Contents
Table of Contents
1 General ............................................................................................. 9
1.1 Guide to this Operating Manual .................................................................. 10
1.2 Safety Symbols .......................................................................................... 11
1.3 General Safety Instructions ........................................................................ 12
1.4 Intended Use .............................................................................................. 12
1.5 Transportation, Packaging, Storage ........................................................... 13
1.6 Accompanying Documents ........................................................................ 13
1.7 Markings ..................................................................................................... 14
2 Delivery........................................................................................... 15
3 Starting-up ..................................................................................... 16
3.1 Requirements of Workplace ...................................................................... 16
3.2 Connecting the Power Unit to the Primary Power Supply .......................... 17
3.3 Connecting the Welding Gun to the Power Unit ......................................... 18
3.4 Ground Connection .................................................................................... 19
3.5 Shielding Gas Connection .......................................................................... 20
3.6 Compressed Air Connection for Automatic Stud Feeding .......................... 21
3.7 Change Working Place .............................................................................. 21
4 Function ......................................................................................... 22
4.1 Components of the Power Unit .................................................................. 22
4.1.1 Power Unit ............................................................................................................. 22
4.1.2 Control Unit ............................................................................................................ 23
4.2 Keyboard and Display ................................................................................ 23
5 Stud Welding Procedure ............................................................... 24
5.1 Safety Instructions...................................................................................... 24
5.2 Functional Principle of Stud Welding .......................................................... 27
5.2.1 Drawn-Arc stud Welding with Ceramic Ferrule........................................................ 29
5.2.2 Drawn-Arc Stud Welding with Shielding Gas .......................................................... 30
5.2.3 Short-Cycle Drawn-Arc Stud Welding with Shielding Gas ....................................... 31
5.2.4 Drawn-Arc Capacitor-Discharge Stud Welding ........................................................ 31
5.3 Welding Preparation ................................................................................... 32
5.4 High-strength Welds................................................................................... 32