iFLEX5 Boom Control System (BCS)
© Hirschmann Rev. I 05/22/17 190154_I.DOC
14.10 HYDRAULIC LUFFING BOOM EXTENSION:
Hydraulic control of the extension consists of a four-way, three position directional control valve, a
hose reel, a proportional control valve and a double acting cylinder. The four-way, three position
directional control valve is mounted on the turntable. There are two solenoids for directing the flow for
extension or retraction of the cylinder. The hose reel is mounted on the boom and conveys the
hydraulic fluid to the cylinder on the boom extension. The proportional control valve is mounted to the
cylinder on the boom extension.
The offset angle is measured directly by a potentiometer located on the base adapter. The opposite
end of a lever arm mounted on the potentiometer shaft rests on and follows the structure which
offsets. PAT does not supply the potentiometer.
There are two ways to offset the luffing extension. The first is two switches located in the left hand
armrest. One switch is a luffing system ON/OFF switch. The other is a RAISE/LOWER switch. This
switch has momentary positions on either side, and a return to center position. It raises or lowers the
extension by controlling the raise and lower solenoids on the four–way three position directional valve.
This switch also sends an actuation signals to the LMI. DI 8=1 (raise) DI 9=1 (lower). The
proportional solenoid on the luffing cylinder is energized by DO 5 & 7 (PWM 3 & 4) if DI 8=1. The
proportional valve on the luffing cylinder is not be energized for luffer lower. Hydraulically the
proportional valve is bypassed for luffer lower.
Raise and lower can also be activated form remote switches located on the extension. Remote raise
is DI 10 and remote lower is DI 11. The raise and lower solenoids on the turntable are energized by
DO 9 & 11 respectively. If DI 10=1, then DO 5, 7, & 9=1. If DI 11=1, then DO 11=1. The proportional
valve on the luffing cylinder is not be energized for luffer lower. Hydraulically the proportional valve is
bypassed for luffer lower. See sketch below.