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Hirschmann PAT IFLEX5 User Manual

Hirschmann PAT IFLEX5
79 pages
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www.hirschmann.com
HIRSCHMANN
P/N 031-300-190-154 REV I 05/22/2017
LOAD MOMENT INDICATOR
iFLEX5
SERVICE MANUAL

Table of Contents

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Hirschmann PAT IFLEX5 Specifications

General IconGeneral
BrandHirschmann
ModelPAT IFLEX5
CategoryTouch Panel
LanguageEnglish

Summary

Manual Revisions

General Information

Warnings and Safety

System Description

System Function Overview

Explains the core operations of the iFLEX5 Load Moment Indicator.

CAN Bus System Explanation

Details the Controller Area Network communication protocol used.

System Components Breakdown

Describes each component within the iFLEX5 system.

Troubleshooting Common Issues

Console Display Troubleshooting

Addresses issues like blank screens, error codes, and display anomalies.

Sensor Reading Discrepancies

Helps resolve situations where sensor data is inaccurate or mismatched.

Angle Sensing

Angle Sensing Error Flow Chart

Step-by-step guide for diagnosing and fixing angle sensing errors.

Length Sensing

Length Sensing Error Flow Chart

Step-by-step guide for diagnosing and fixing length sensing errors.

Pressure Sensing

Pressure Sensing Error Flow Chart

Step-by-step guide for diagnosing and fixing pressure sensing errors.

Slewing Sensing

Slew Sensing Error Flow Chart

Step-by-step guide for diagnosing and fixing slewing sensing errors.

Load Sensing

Load Sensing Error Flow Chart

Step-by-step guide for diagnosing and fixing load sensing errors.

No Console Display Troubleshooting

A2B Problem Troubleshooting

CAN Bus Communication

E61 CAN Bus Error Diagnosis

Specific troubleshooting for E61 CAN bus data transfer errors.

Sensor Troubleshooting with Display

Boom Control System (BCS)

BCS Basics and Terminology

Defines key terms and concepts for the BCS.

BCS System Components

Lists and describes the main components of the BCS.

Manual and Auto Mode Operation

Explains the operation of manual and automatic modes within the BCS.

Telescoping Sequence and Inputs

BCS Digital Outputs

Monitoring Digital I/O States

Monitoring Analog Inputs & PWM Outputs

Using the BCS Test Display

Boom Sequence and Valve Operations

Hydraulic Luffing Boom Extension

Drawings and Diagrams

LMI System Component Identification

Labeled diagram identifying key PAT iFLEX5 LMI components.

System Block Diagram

A high-level block diagram illustrating system connectivity.

Electrical System Wiring Diagrams

Central Unit to Crane Wiring

Wiring diagram for the central unit to crane and console interface.

Cable Reel Wiring Diagram

Specific wiring diagram for the length/angle sensor cable reel.

Boom Extension Anti-Two-Block Wiring

Wiring diagram for the boom extension anti-two-block system.

Main Central Unit Connector Pinout

Details the 70-pin connector layout for the main central unit.

Boom Control System Wiring Diagrams

Central Unit to Crane Interface Wiring

Wiring diagram for the central unit's crane interface.

Console and Sensor Wiring Diagram

Wiring diagram illustrating console and sensor connections.

Cable Reel LG152 Wiring Diagram

Wiring diagram for the LG152 cable reel assembly.

Luffer Extension Wiring Diagram

Wiring diagram for the luffing extension system connections.

Spare Parts Listings

Central Unit Spare Parts

Part numbers and descriptions for the central unit assembly.

Graphic Console Spare Parts

Part numbers and descriptions for the vertical graphic console.

Console Assembly Spare Parts

Part numbers and descriptions for an alternative console assembly.

LWG508 Cable Reel Spare Parts

Part numbers and descriptions for the LWG508 cable reel.

LWG521 Cable Reel Spare Parts

Part numbers and descriptions for the LWG521 cable reel.

LWG152 Cable Reel Spare Parts

Part numbers and descriptions for the LWG152 cable reel.

Pressure Transducer Block Part

Identifies the part number for the pressure transducer block.

11M Cable Assembly Part

Identifies the part number for the 11-meter cable assembly.

Standard Wiring Harness Part

Identifies the part number for the standard wiring harness.

Boom Control Harness Part

Identifies the part number for the boom control wiring harness.

14M Cable Assembly Part

Identifies the part number for the 14-meter cable assembly.

Radio Wind Speed Kit Part

Identifies the part number for the radio wind speed kit.

Sensor Calibration Procedures

Activating Service Screen for Calibration

Steps to access the calibration function on the console.

Zero-Setting Transducer Inputs

Procedure to set the zero point for pressure transducer inputs.

Zero-Setting Slew Potentiometer

Procedure to set the zero point for the slew potentiometer.

Length Sensor Calibration Procedure

Steps to calibrate the length sensor's zero and full range.

LWG508 Cable Reel Adjustment

Specific adjustment for the LWG508 cable reel length potentiometer.

Length Sensor Adjustment Steps

Detailed sequence for adjusting the length sensor calibration.

Cable Reel Length Cable Replacement

Procedure for replacing the length sensor cable within the cable reel.

Angle Sensor Calibration Procedure

Steps to calibrate the angle sensor using an inclinometer.

Zero-Setting Slew Potentiometer

Steps to set the zero point for the slew potentiometer.

Error Codes

Error Codes E01-E05

Explains initial error codes related to ranges and zones.

Error Codes E06-E15

Explains error codes related to sensor limits and overload checks.

Error Codes E16-E1C

Explains error codes related to angle, length, and slewing sensors.

Error Codes E21-E2C

Explains error codes related to exceeding upper limit values.

Error Codes E31, E37-E57

Explains system program, memory, and data file errors.

Error Codes E60-E69

Explains CAN bus communication and sensor data transfer errors.

Error Codes E80-E89

Explains errors related to slewing, boom control, and rigging conditions.

Error Codes E91-E94

Explains errors related to console communication and power supply.

Error Codes E95-EC2

Explains errors related to console files, A2B circuits, and prohibited areas.

Error Codes EDA-EFD

Explains datalogger, battery, and watchdog timer errors.

Troubleshooting Moisture Issues

Water Ingress Causes and Prevention

Details common sources of water entry and how to prevent them.

Condensation Issues and Solutions

Addresses condensation within enclosures and methods for mitigation.

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