Service Manual iFLEX5
© Hirschmann Rev. I 0522/17 190154_I.DOC
TABLE OF CONTENTS
1 General Information ................................................................................................................. 1
2 Warnings ................................................................................................................................... 1
3 Description Of The System ...................................................................................................... 2
3.1 DESCRIPTION OF SYSTEM FUNCTION ........................................................................................... 2
3.2 DESCRIPTION OF A CAN BUS SYSTEM ......................................................................................... 2
3.3 DESCRIPTION OF THE SYSTEM COMPONENTS ............................................................................... 3
4 What’s Wrong? ......................................................................................................................... 4
4.1 I HAVE AN ERROR CODE INDICATED ON THE CONSOLE ................................................................... 4
4.2 THE DISPLAYED ANGLE DOES NOT MATCH THE ACTUAL BOOM ANGLE ............................................ 4
4.3 THE DISPLAYED LENGTH DOES NOT MATCH THE ACTUAL BOOM LENGTH ......................................... 4
4.4 THE DISPLAYED SLEWING DOES NOT MATCH THE ACTUAL SLEWING ANGLE .................................... 4
4.5 THE DISPLAYED LOAD DOES NOT MATCH THE ACTUAL LOAD .......................................................... 4
4.6 THE CONSOLE DISPLAY IS BLANK ................................................................................................. 4
4.7 I HAVE AN A2B PROBLEM ............................................................................................................ 4
4.8 I HAVE A CAN-BUS PROBLEM .................................................................................................... 4
4.9 I NEED TO IDENTIFY A SPARE PART ............................................................................................... 4
4.10 I HAVE NOTICED WATER IN SOME PART OF THE SYSTEM ................................................................. 4
5 Angle Sensing .......................................................................................................................... 5
5.1 ANGLE SENSING ERROR - FLOW CHART ........................................................................................ 6
6 Length Sensing ........................................................................................................................ 8
6.1 LENGTH SENSING ERROR - FLOW CHART..................................................................................... 9
7 Pressure Sensing ................................................................................................................... 11
7.1 PRESSURE SENSING ERROR - FLOW CHART ................................................................................ 11
8 Slewing Sensing ..................................................................................................................... 12
8.1 SLEW SENSING ERROR - FLOW CHART ........................................................................................ 13
9 Load sensing .......................................................................................................................... 14
9.1 LOAD SENSING ERROR - FLOW CHART ........................................................................................ 14
10 No console display ................................................................................................................. 15
11 A2B Problem ........................................................................................................................... 16
12 cann-bus communication ...................................................................................................... 17
12.1 E61 ......................................................................................................................................... 17
12.1.1 E61 - Flow Chart ............................................................................................................. 18
12.2 E62 ......................................................................................................................................... 19
12.3 E63 ......................................................................................................................................... 19
12.4 E64 ......................................................................................................................................... 19
12.4.1 E64 - Flow Chart ............................................................................................................. 20
12.5 E65 ......................................................................................................................................... 20
13 Troubleshooting a sensor problem using the display ......................................................... 21
14 iFLEX5 Boom Control System (BCS) .................................................................................... 24
14.1 RT9000E / RT800E BASICS ..................................................................................................... 24
14.1.1 Terminology: ................................................................................................................... 24
14.1.2 Components:................................................................................................................... 24
14.1.3 Manual / Auto Mode: ....................................................................................................... 24
14.2 TELE SEQUENCE: ..................................................................................................................... 26
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