Service Manual iFLEX5
© Hirschmann Rev. I 05/22/17 190154_I.DOC
14.3 IFLEX5 BCS DIGITAL INPUTS: .................................................................................................. 26
14.4 RT9000E / RT800E IFLEX5 BCS DIGITAL OUTPUTS: ............................................................... 27
14.5 IFLEX5 BCS ANALOG INPUTS AND PWM OUTPUTS: ................................................................. 29
14.6 IFLEX5 BCS TEST DISPLAY: .................................................................................................... 31
14.7 BOOM OUT OF SEQUENCE: ....................................................................................................... 32
14.8 TELE ROD DRAIN VALVE: .......................................................................................................... 32
14.9 TELE TWO STAGE RELIEF VALVE: ............................................................................................. 32
14.10 HYDRAULIC LUFFING BOOM EXTENSION: ............................................................................. 33
15 Drawings ................................................................................................................................. 34
15.1 COMPONENTS OF THE LMI SYSTEM PAT IFLEX5 ....................................................................... 34
15.2 BLOCK DIAGRAM ...................................................................................................................... 35
15.3 ELECTRICAL SYSTEM DIAGRAM STANDARD SYSTEM .................................................................. 36
15.3.1 Central Unit to Crane and Console Wiring Diagram .................................................... 36
15.3.2 Cable Reel (length/angle sensor) Wiring Diagram ....................................................... 37
15.3.3 Boom Extension Anti-two Block Wiring Diagram ........................................................ 38
15.4 MAIN CENTRAL UNIT CONNECTOR ............................................................................................. 38
15.5 ELECTRICAL SYSTEM DIAGRAM BOOM CONTROL SYSTEM .......................................................... 39
15.5.1 Central Unit to Crane Interface Wiring Diagram ........................................................... 39
15.5.2 Console and Sensor Wiring Diagram ............................................................................ 40
15.5.3 Cable Reel (LWG520/0002) Wiring Diagram .................................................................. 42
15.5.4 Luffer Extension Wiring Diagram .................................................................................. 43
16 Spare Part Listings................................................................................................................. 44
16.1 CENTRAL UNIT, IFLEX5 PART NO. 021-020-060-003 .......................................................... 44
16.2 GRAPHIC CONSOLE ASSY, VERTICAL PART NO. 050-350-061-356 ................................. 45
16.3 GRAPHIC CONSOLE ASSY, PART NO. 050-350-061-376 ................................................... 46
16.4 CABLE REEL, LWG508 PART NO. 068-508-060-001 ........................................................... 47
16.5 CABLE REEL, LWG521 PART NO. 068-521-060-002 ........................................................... 49
16.6 CABLE REEL, LWG152 PART NO. 067-152-060-056 ........................................................... 50
16.7 PRESSURE TRANSDUCER BLOCK, DAV314/0014 PART NO. 044-314-060-014 ........................ 51
16.8 CABLE ASSEMBLY 11M, PART NO. 031-010-101-007 ......................................................... 51
16.9 WIRING HARNESS STANDARD, PART NO. 031-010-100-549 ............................................. 51
16.10 WIRING HARNESS BOOM CONTROL, PART NO. 031-010-100-554 .............................. 52
16.11 CABLE ASSEMBLY, 14M PART NO. 031-010-100-555 ................................................... 52
16.12 TRS05 REPEATER, RADIO WINDSPEED KIT 031-300-104-087 ..................................... 53
17 Service Screen For Sensor Calibration ................................................................................ 54
17.1 ACTIVATING THE SERVICE SCREEN FOR SENSOR CALIBRATION .................................................. 54
17.2 ZERO-SETTING THE TRANSDUCER INPUTS ................................................................................. 55
17.3 ZERO-SETTING THE SLEWING INPUTS .............................................................................. 55
17.4 LENGTH SENSOR CALIBRATION PROCEDURE ............................................................................. 56
17.4.1 Cable Reel LWG508 Adjustment Procedure ................................................................. 56
17.4.2 Length Sensor Adjustment Procedure .......................................................................... 57
17.4.3 Cable Reel Length Cable Replacement Procedure ...................................................... 58
17.5 ANGLE SENSOR CALIBRATION PROCEDURE ............................................................................... 59
17.6 ZERO-SETTING THE SLEW POTENTIOMETER .............................................................................. 61
18 Error Codes ............................................................................................................................ 62
19 Troubleshooting Moisture ..................................................................................................... 72
19.1 WATER INGRESS ...................................................................................................................... 72
19.2 CONDENSATION ........................................................................................................................ 73
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