HTC 2500 iX - Maintenance Schedule; Daily; Every 500 Service Hours or 1 Year; Every 2000 Service Hours

A B C D E F G H
Daily 50h 500h 1,000h 2,000h 2 years 3,000h 4,000h
1 Fan drive belts – Check / Adjustment / Replacement X X X X X X X X
2 Coolant level – check X X X X X X X X
3 Driving functions – check X X X X X X X X
4 Engine air lter X X X X X
5 Engine oil – check X X X X X X X X
6 Fuel lter – check / replacement X X X X X X X
7 General inspection X X X X X X X X
8 Battery – charging / acid level – check X X X X X
9 Earth cables, check X X X X X
10 Oil lter – replacement X X X X X
11 Hoses & hose clamps – check / replacement X X X X X
12 Cooler / intercooler / condenser – check / cleaning X X X X X
13 Engine valve play – check / adjustment X X X X
14 Generator - check X X
15 Engine mounts – check X X X X X X
16 Starter motor – check X
17 Turbocharger - check X
18 Water pump – check X
19 Refrigerant – change X
20 Fuel injection – check / replacement X
21 Intercooler – cleaning / check X
22 Particle lter – turn X X X
23 Sock lter, absolute lter – check / cleaning / replace if necessary ** X
24 Activate residual current device * X
25 Activate miniature circuit breaker* X
26 Side duct fan Grease nipple – check / top up if necessary X X X X X X
A Daily If necessary
B At 50h Battery – replace if necessary
C At 500h or 1 year Engine – Clean if necessary
D At 1,000h Engine air lter – check / replace if it is dusty
E At 2,000h Test the engine oil – change if necessary
F At 2 years Fuel injection – check / replace if necessary
G At 3,000h Fuel system – Build up pressure in the fuel system (20) if necessary
H At 4,000h General inspection of the machine
* Activate residual current devices / miniature circuit breakers before new assignments. Otherwise every six months for residual current devices / annually for
miniature circuit breakers
** Check other lters before new assignments. Clean / replace if necessary.
Appendix 2 – Maintenance intervals for HTC 2500 iX