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Powermax 85
Hypertherm Powermax 85 Operator's Manual
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Operator Manual
(P/N 806650)
Revision 0 – September 2010
Hypertherm, Inc.
Hanover, NH
USA
www.hypertherm.com
email: info@hypertherm.com
© Copyright 2010 Hypertherm, Inc.
All Rights Reserved
Hypertherm and Powermax are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries.
powermax
65
powermax
85
2
4
Table of Contents
Default Chapter
5
Assessment of Area
5
Mains Supply
5
Patent Indemnity
9
Table of Contents
11
Section 1
16
Specifications
16
System Description
16
Where to Find Information
17
Power Supply Dimensions
18
Component Weights
19
Powermax65 Power Supply Ratings
20
Powermax85 Power Supply Ratings
22
H65/H85 75° Hand Torch Dimensions
24
H65S/H85S 15° Hand Torch Dimensions
24
M65/M85 Full-Length Machine Torch Dimensions
25
M65M/M85M Mini-Machine Torch Dimensions
25
Powermax65 Cutting Specifications
26
Powermax85 Cutting Specifications
27
Symbols and Markings
28
IEC Symbols
29
Section 2
31
Power Supply Setup
31
Powermax 65/85 Operator Manual
31
Unpack the Powermax65 or Powermax85 System
32
Claims
32
Contents
33
Position the Power Supply
34
Prepare the Electrical Power
34
Install a Line-Disconnect Switch
35
Requirements for Grounding
35
Power Connection for the Powermax65
36
Single-Phase Power Cord (Not for CE Model)
37
Three-Phase Power Cord - Plug Installation
37
Power Connection for the Powermax85
38
Single-Phase Power Cord (Not for CE Model)
39
Single-Phase Power Cord Installation
40
Three-Phase Power Cord - Plug Installation
41
Extension Cord Recommendations
41
Extension Cord Specifications
42
Engine-Driven Generator Recommendations
43
Prepare the Gas Supply
44
Additional Gas Filtration
44
Connect the Gas Supply
45
Section 3
47
Torch Setup
47
Introduction
49
Consumable Life
49
Hand Torch Setup
50
Choose the Hand Torch Consumables
51
Hand Torch Consumables
52
Install the Hand Torch Consumables
53
Machine Torch Setup
54
Converting an M65/M85 Torch to an M65M/M85M Torch
55
Mount the Torch
57
Choose the Machine Torch Consumables
60
Machine Torch Consumables
60
Install the Machine Torch Consumables
63
Aligning the Torch
63
Connecting an Optional Remote-Start Pendant
64
Connecting an Optional Machine Interface Cable
65
Connecting the Torch Lead
70
Using the Cut Charts
71
Estimated Kerf-Width Compensation
72
85 A Shielded Consumables
74
65 A Shielded Consumables
78
Metric Table
79
English Table
79
45 A Shielded Consumables
82
Finecut ® Consumables
86
85 A Unshielded Consumables
89
65 A Unshielded Consumables
93
45 A Unshielded Consumables
97
Section 4
101
Operation
101
Controls and Indicators
103
Rear Controls
103
Front Controls and Leds
103
Status Screen
106
Remote Control
107
Fault Codes
107
Operating the Powermax65 or Powermax85
109
Connect the Electrical Power, Gas Supply, and Torch Lead
109
Attach the Work Lead to the Power Supply
110
Attach the Work Clamp to the Workpiece
111
Turn on the System
112
Set the Operating Mode Switch
112
Check the Indicators
113
Manually Adjusting the Gas Pressure
113
Adjusting the Current (Amperage)
114
Understanding Duty-Cycle Limitations
115
Using the Hand Torch
116
Operate the Safety Trigger
116
Hand Torch Cutting Hints
117
Start a Cut from the Edge of the Workpiece
118
Pierce a Workpiece
119
Gouge a Workpiece
120
Common Hand-Cutting Faults
123
Using the Machine Torch
124
Ensure the Torch and Table Are Set up Correctly
124
Understand and Optimize Cut Quality
124
To Pierce a Workpiece Using the Machine Torch
127
Common Machine-Cutting Faults
127
Section 5
129
Maintenance and Repair
129
Perform Routine Maintenance
130
Inspect the Consumables
131
Basic Troubleshooting
132
Fault Codes and Solutions
134
Replace the Gas Filter Element
138
Parts
142
Section 6
142
Power Supply Parts
142
Hand Torch Replacement Parts
145
H65/H85
145
H65S/H85S
145
Hand Torch Consumables
148
Machine Torch Replacement Parts
149
M65/M85/M65M/M85M
149
Machine Torch Consumables
152
Accessory Parts
154
Powermax65/85 Labels
155
Other manuals for Hypertherm Powermax 85
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Field Service Bulletin
16 pages
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Hypertherm Powermax 85 Specifications
General
Brand
Hypertherm
Model
Powermax 85
Category
Welding System
Language
English
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