Hypertherm powermax45

Hypertherm powermax45

149 pages

To Next Page

To Next Page

To Previous Page

To Previous Page

Loading...

torch setup

3-4 powermax

45

Service Manual

T45v unshielded consumables*

* Unshielded consumables are not available for use in CE-regulated countries.

T30v (Powermax30) 30 A consumables

220713

Retaining cap

220670

Swirl ring

220669

Electrode

220717

Deflector

220718

Nozzle

220483

Retaining cap

220480

Nozzle

220478

Electrode

220479

Swirl ring

220569

Optional deflector

Table of Contents

Default Chapter5
- Safety Information5
- Table of Contents7
Electromagnetic Compatibility (Emc)11
- Mains Supply11
- Assessment of Area11
- Maintenance of Cutting Equipment12
Warranty13
- Patent Indemnity14
Section 115
Specifications15
- System Description16
- Where to Find Information16
- Power Supply Dimensions and Weights17
  - Dimensions17
  - Weights17
- Power Supply Ratings18
- T45V Torch Dimensions19
- T45M Torch Dimensions19
- T45V and T45M Torch Specifications20
- Symbols and Marks21
- IEC Symbols22
Section 223
Power Supply Setup23
- Unpack the Powermax4524
  - Claims24
  - Contents24
- Position the Power Supply25
- Prepare the Electrical Power25
Table of Contents26
- Power Cord Considerations26
  - Extension Cord Recommendations27
  - Generator Recommendations28
- Prepare the Gas Supply28
  - Connect the Gas Supply29
  - Additional Gas Filtration29
Section 332
Torch Setup Introduction32
- Consumable Life32
- Hand Torch Setup32
- Machine Torch Setup36
- Connect the Torch Lead60
Operation62
Section 462
- Controls and Indicators62
  - Front Controls and Leds62
  - Rear Controls63
- Operate the Powermax4563
- Understand Duty-Cycle Limitations66
- How to Use the Hand Torch67
- How to Use the Machine Torch72
Section 577
Troubleshooting and System Tests77
- Theory of Operation78
- Troubleshooting Preparation81
- Initial Resistance Check83
- 200-240 V CSA and 230 V Ce Power Supply Overview84
- 400 V Ce Power Supply Overview85
- 480 V CSA Power Supply Overview86
- Troubleshooting Guide87
- Control Board Leds92
  - Use the Control Board Error and Reset Leds to Troubleshoot93
- System Tests94
Section 6105
Component Replacement105
- Remove and Replace the Cover and Mylar ® Barrier106
- Replace the Work Lead (CSA and CE)107
- Replace the Power Cord (200-240 V CSA)109
- Replace the Power Cord (230 V CE)110
- Replace the Power Cord (400 V CE)112
- Replace the Power Cord (480 V CSA)114
- Replace the Fan116
- Replace the Gas Filter Element117
- Replace the Air Filter and Regulator119
- Replace the Control Board120
- Replace the Power Board (200-240 V CSA and 230 V CE)121
- Replace the Power Board (400 V CE and 480 V CSA)125
Section 7129
Parts129
- Power Supply Parts130
- T45V Hand Torch Parts135
  - T45V Hand Torch Consumables136
  - T30V (Powermax30) 30 a Consumables136
- T45M Machine Torch Parts137
  - T45M Machine Torch Consumables138
- Accessory Parts138
- Safety-Critical Parts139
- Recommended Spare Parts140
- Powermax45 Labels141
Section 8143
Wiring Diagrams143
- Control Board Diagram: 200-240 V CSA and 230 V CE144
- Control Board Diagram: 400 V CE and 480 V CSA145
- Power Board Wiring Diagram: 400 V CE148
- Power Board Wiring Diagram: 480 V CSA149

Other manuals for Hypertherm powermax45

Operator's Manual101 pages

Field Service Bulletin26 pages

Related product manuals

Preview: Hypertherm Powermax45 XP

Hypertherm Powermax45 XP

Preview: Hypertherm Powermax30

Hypertherm Powermax30

Preview: Hypertherm POWERMAX 45

Hypertherm POWERMAX 45

Preview: Hypertherm powermax600

Hypertherm powermax600

Preview: Hypertherm Powermax 85

Hypertherm Powermax 85

Preview: Hypertherm Powermax105

Hypertherm Powermax105

Preview: Hypertherm Powermax 65

Hypertherm Powermax 65

Preview: Hypertherm powermax1000

Hypertherm powermax1000

Preview: Hypertherm Powermax 125

Hypertherm Powermax 125

Preview: Hypertherm powermax1650

Hypertherm powermax1650

Preview: Hypertherm powermax1100

Hypertherm powermax1100

Preview: Hypertherm Powermax 1000

Hypertherm Powermax 1000