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Frick RWB II
Johnson Controls Frick RWB II User Manual
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RWB II R
O
T
AR
Y SCREW COMPRES
SOR UNITS
MAINTENANCE
070
.200-IOM (DEC 11)
Page 60
100 CV A
venue
W
aynesboro, P
A 17268-1206 USA
Phone: 717-762-2121 • F
AX: 717-762-8624
Supersedes: 070-200 IOM (2009-01)
Subject to change without notice
Published in USA • GUI 1C
© 2011 Johnson Controls Inc. -
ALL RIGHTS RESER
VED
59
Table of Contents
Default Chapter
2
Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Foundation
5
RIGGING and HANDLING
5
Skid Removal
5
Motor Mounting
6
Checking Motor/Compress or Rota Tion
6
Compressor/Motor Couplings Installation
6
Coupling Alignment Procedure
8
Hot Alignment of Compressor/Motor
10
Oil Pump Coupling
10
Holding Charge and Storage
10
Compressor Unit Oil
10
Oil Charge
10
Oil Heater(S)
10
Oil Filter(S)
11
Thermosyphon Oil Cooling
11
Liquid Injection Oil Cooling (Optional)
12
Liquid Line Sizes/Receiver Volume
13
WATER-COOLED OIL COOLING (Optional)
13
Economizer - High Stage (Optional)
13
Economizer Load Balancing
15
Electrical
15
Motor Starter Package
15
Mini Mum Burden Ratings
16
Control Power Regulator
17
Operation
18
OPERATION and START-UP INSTRUCTIONS
18
Tdsh Compressor
18
Compressor Lubrication System
18
Pump Oil System
18
Cold-Start System
18
Demand Pump Oil System
19
Compressor Oil Separation System
19
Compressor Hydraulic System
20
Volumizer Volume Ratio Control
20
Compressor Oil Cooling Systems
21
Single-Port Liquid Injection
21
Rwb II Booster or Swing Duty Application
21
Dual-Port Liquid Injection
21
Quantum™ Ez-Cool ™ Liquid Injection Adjustment Procedure
22
Suction Check Valve
23
Suction Check Valve Bypass
24
Low Ambient Operation
24
Suction Check Valve Power Assist Kit
24
Initial Start-Up
25
Initial Start-Up Procedure
25
Normal Start-Up Procedure
25
Maintenance
26
COMPRESSOR SHUTDOWN and START-UP
26
General Information
26
General Maintenance
26
Normal Maintenance Operations
26
General Instructions for Replacing Compressor Unit Components
27
Oil Filter (Of-1) Main Single/Dual
27
Strainer - Demand Oil Pump
27
Changing Oil
28
Coalescer Filter Element(S)
28
Strainer - Liquid Injection
28
Demand Pump Disassembly
29
Troubleshooting the Demand Pump
31
Motor Bearings
33
OIL QUALITY and ANALYSIS
33
Recommended Maintenance Program
33
Vibration Analysis
33
Maintenance Schedule
34
Operating Log
34
ABNORMAL OPERATION ANALYSIS and CORRECTION
35
Pressure Transducers - Testing
35
Servicing the Cold-Start Valve
35
Troubleshooting Guide
35
Pressure Transducers - Replacement
36
Position Potentiometer Replacement and Adjust Ment
37
Volumizer Potentiometer Replacement and Adjustment
37
Oil Level Transmitter Replacement
38
TEMPERATURE And/Or PRESSURE ADJUSTMENT
38
Troubleshooting Rwb II Compressor
38
The Oil Separation System
39
The Hydraulic System
39
The Liquid Injection Oil Cooling System
40
The Demand Pump System
40
Thermal Expansion Valves
41
Jordan Temperature Regulator Valve
42
Bare Compressor Mounting
43
Grease Compatibility
43
NLGI Grease Compatibility Chart
43
Shutdown Due to Improper Oil Pressure
43
P & I Diagrams
44
Proper Installation of Electronic Equipment in an Industrial Environment
48
Forms
53
4
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Johnson Controls Frick RWB II Specifications
General
Brand
Johnson Controls
Model
Frick RWB II
Category
Air Compressor
Language
English
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