FLIP
®
01.01.2019
English / Englisch
CONTENTS
1 Introduction .....................................................................................................................................................................5
1.1 Features of the machine ................................................................................................................................................5
1.2 Description of the machine ...........................................................................................................................................5
1.3 Proper use as intended ..................................................................................................................................................5
1.4 Protective devices ..........................................................................................................................................................6
1.5 Machine configuration ...................................................................................................................................................6
1.5.1 Basic equipment ...........................................................................................................................................................6
1.5.2 Optional equipment ......................................................................................................................................................6
1.5.3 Wearing parts and safety-related parts ....................................................................................................................7
2 Hazard warnings and safety instructions ...................................................................................................................8
2.1 Hazard warnings .............................................................................................................................................................8
2.2 General safety instructions .........................................................................................................................................12
3 Technical data ..............................................................................................................................................................14
3.1 Data on type plate ........................................................................................................................................................14
3.2 Machine data ................................................................................................................................................................14
4 Commissioning .............................................................................................................................................................16
4.1 Preparing the machine .................................................................................................................................................16
4.2 Connecting the power cable .......................................................................................................................................17
4.3 Switching on the machine ...........................................................................................................................................18
4.4 Switching off the machine ...........................................................................................................................................19
5 Working with the FLIP
®
..............................................................................................................................................20
5.1 General application tips ...............................................................................................................................................20
5.2 Replacing the sanding medium ...................................................................................................................................22
5.2.1 Velcro sanding discs ..................................................................................................................................................22
5.2.2 Conventional sanding discs ......................................................................................................................................23
5.3 Emptying the dust bag ..................................................................................................................................................24
6 Transport and storage ..................................................................................................................................................27
7 Maintenance work and replacement of wearing parts ..........................................................................................28
7.1 Cleaning and care.........................................................................................................................................................29
7.2 Tightening the V-belt ....................................................................................................................................................30
7.3 Replacing the V-belt .....................................................................................................................................................31
7.3.1 Removing the V-belt ...................................................................................................................................................31
7.3.2 Installing the V-belt ....................................................................................................................................................32
7.4 Replacing the complete sanding plate .......................................................................................................................33
7.5 Replacing the motor pulley ..........................................................................................................................................34
7.6 Replacing the carbon brushes ....................................................................................................................................36
7.7 Checking the dust suction system ..............................................................................................................................37
7.8 Adjusting the guide rollers ..........................................................................................................................................38
7.8.1 Standard setting .........................................................................................................................................................38
7.8.2 Setting for special cases ...........................................................................................................................................40
7.9 Replacing the wheels and the guide rollers ..............................................................................................................41
7.9.1 Replacing the wheels ................................................................................................................................................41
7.9.2 Replacing the guide rollers .......................................................................................................................................41
7.10 Adjusting the wall-protecting roller ...........................................................................................................................42
7.11 Replacing the wall-protecting roller ..........................................................................................................................43
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