LaserMech FiberCUT ST

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PLMNL0199 REV. J Effective Date: 08/05/21 59 FiberCUT

ST Operation Manual

ITEM

PART #

DESCRIPTION

NOZZLES

PLGJT0623

Slim Style Tip 1.5mm Orifice

PLGJT0522

Blunt Style Tip 1.2mm Orifice

PLGJT0608

Blunt Style Tip 1.5mm Orifice

PLGJT0563

Narrow Style Tip 1.2mm Orifice

PLGJT0682

Narrow Style Tip 1.5mm Orifice

PLGJT0711

Tight Access Style Tip 1.5mm Orifice

PLGJT0226

TRA0417 Style Tip 1.0 mm Orifice

PLGJT0227

TRA0417 Style Tip 1.2mm Orifice

PLGJT0172

TRA0417 Style Tip 1.5mm Orifice

PLGJT0173

TRA0417 Style Tip 2.0mm Orifice

PLGJT0523

TRA0417 Style Tip 2.5mm Orifice

SEALS

PLMSR0022

Manifold Seal Ring

TOOLS (NOT SHOWN)

PLLIT0028

Lens Insertion Tool

PLFXT0307

Centering Camera for use with PLTRA0360

PLFXT0308

Centering Camera for use with PLTRA0369 or PLTRA0417

Main Page

Table of Contents4
Introduction8
Installation - Mechanical9
Robotic Mount9
Mounting the Cutting Head to the Robot Mount Bracket9
Plumbing - Water Cooling / Assist Gas / Purge Gas10
Fiber Input11
Bundling11
Electrical Wiring11
Electrical Grounding and Noise12
Control Box Mounting12
Installation - Electrical14
Power (P1)14
Customer Interface (P2)14
Digital Inputs15
Height Select Bits (HS1 - HS3)15
Teach / Center of Travel (COT)15
Programmable Retract Position16
Motion Inhibit (HOLD)16
Tip Select Bit (TSB)16
Analog Input Enable (AIE)16
Reset/Servo Disable (RST)16
Input Common (IN-COM)16
Analog Inputs17
Analog Input (ANALOG-IN, ANALOG-GND)17
Analog Output (ANALOG-OUT)17
Digital Outputs17
In-Position (IN-POS)17
Retracted Position (RET-POS)17
Tip Touch (TIP-TOUCH)17
Crash/Fault (CRASH)17
Output Common (OUT-COM)17
Fault Code Status Bits18
Crash Interlock Relay (INT1, INT2)18
Interface Example19
Ethernet Interface (P3)20
Simulating Inputs (I1 - I8)20
Simulate Analog Input (Anlg)20
Output Status (MG @Out[N])21
Temperature Status (MG Tmp1, Tmp2, Tmp3)21
Inquire Analog Height Sense (MG @AN[1])21
Inquire Analog Head Position (MG @AN[2])21
Unsolicited Fault Status21
Head-Control Cable (P4)22
Remote I/O Options22
Ethernet/Ip23
Devicenet24
Profibus25
Profinet26
Operation27
Power up27
Sequence of Operation27
Special Case - Starting off the Part30
Centering the Laser through the Tip30
Centering the Beam in the Tip Orifice Manually30
Centering the Beam Using the Camera System31
Setting Focus to Tip Distance34
Fibercut Monitor37
Installation37
System Requirements37
Preparing to Connect37
Standard View38
Connecting38
Displays39
Status and Fault Code History39
Multiple View40
Connecting40
Displays41
Fibercut Monitor Settings41
Unlock Settings41
Temperature Limit41
Extended Crash42
Inverted Crash42
Prog. Retract Positions42
Sleep Mode42
Stand off Compensation42
Analog Output43
Controller IP Address / Name43
Ethernet/Ip (if Equipped)44
Manage Connections44
Adding or Modifying Addresses45
Rearranging Addresses45
Diagnostic View45
Fibercut Monitor System Identification Information46
Service47
Servicing the Gas Jet Nozzle Tip47
Cleaning the Outside of the Head48
Servicing the Tip Assembly48
Servicing the Cover Glass49
Servicing the Focusing Lens Cartridge50
Removing and Installing the Cutting Head and Fiber51
Servicing the Fiber Collimator Assembly53
Servicing the Collimating Lens Cartridge54
Removing and Installing the Motor54
Servicing the Manifold Seal58
Specifications60
Troubleshooting61
Appendix A - Coolant Specifications63
Appendix B - Assist Gas Specifications63
Appendix C - Beam Delivery Purging63
Appendix D - Fiber End Types64
Appendix E - Recommended User-Serviceable Parts List65
Appendix F - Updating Controller Firmware68
Glossary69
Revision History70

LaserMech FiberCUT ST - Page 66

Table of Contents