Manitou MI 20 D K ST5 S1 - Safety; Reduce Risks

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SAFETY

9647852EN-USM1(B-12/2021)

1. SAFETY

1.1. REDUCE RISKS

Figure 1: Reduce risks program

Main Page

Table of Contents2
Safety9
Reduce Risks9
Instructions to the Company Manager10
The Site10
The Operator10
The Lift Truck10
Instructions11
Maintenance11
Instructions for the Operator12
Foreword12
General Instructions12
Operating Instructions Unladen and Laden13
Lift Truck Maintenance Instructions16
General Instructions16
Maintenance16
Lubricant and Fuel Levels17
Hydraulics17
Electricity17
Welding17
Washing the Lift Truck17
Transporting the Lift Truck17
If the Lift Truck Is Not to be Used for a Long Time17
Introduction17
Preparing the Lift Truck18
Protecting the Engine18
Protecting the Lift Truck18
Bringing the Lift Truck Back into Service18
Lift Truck Disposal18
Recycling of Materials18
Environmental Protection19
Decals20
Decals Location - MI 20→35 D K ST5 S120
Specifications & Description22
Ec" Declaration of Conformity - MI 20→35 D Kst5 S122
Machine Manufacturer Plate23
Attachment Manufacturer Plate24
Machine Specifications24
Technical Datasheet MI 20 D K ST5 S124
Technical Datasheet MI 25 D K ST5 S127
Technical Datasheet MI 30 D K ST5 S130
Technical Datasheet MI 35 D K ST5 S133
Mast Technical Datasheet MI 20/25 D K ST5 S137
Mast Technical Datasheet MI 30/35 D K ST5 S139
Tires - MI 20/25 D K ST5 S140
Tires - MI 30/35 D K ST5 S141
Ground Contact Pressure - MI 20→35 D K ST5 S142
Load Chart44
Machine Components45
Components Location - MI 20→35 D K ST5 S145
Driver's Cab Components Location - MI 20→35 D K ST5 S146
Display & Controls47
Machine Switches47
Mini-Levers Controls48
Display Screen48
Work Page - MI 20→35 D Kst5 S149
Machine Operation51
Installation at the Driver's Cab51
Getting On/Off the Machine51
Adjusting the Seat51
Adjusting the Steering Wheel52
Adjusting the Armrest52
Fastening the Seat Belt53
Operating the Machine53
Operating the Machine with the Operator Presence System53
Powering up the Machine53
Powering down the Machine53
Operating the Horn53
Operating the Horn on the Mini-Levers54
Operating the Rotating Beacon54
Operating the Heater54
Driving the Machine54
Handling a Load55
Management of the Pollution Control System60
Deactivating the Exhaust Regeneration60
Reactivating the Exhaust Regeneration60
Starting the Parked Regeneration60
Parking and Storing the Machine61
Parking the Machine61
Storing the Machine Fora Short Duration61
Transport and Lifting of the Machine61
Winching/Towing the Machine61
Loading/Unloading the Machine61
Tying down the Machine62
Lifting the Machine - MI 20→35 D K ST5 S163
Maintenance64
Maintenance Components Location - MI 20→35 D K St5 S164
Opening the Engine Cover66
Original Manitou Spare Parts and Equipment66
By Allowing the Use of Non-Original Manitou Parts, You Risk66
By Using Original Manitou Parts for Maintenance Operations, You Benefit from Our Know-How66
Forklift Truck Maintenance67
Daily and Weekly Maintenance67
Mandatory First 500 Hours or 6 Months Service67
Periodic Service67
Occasional Maintenance and Operation67
Maintenance Logbook67
Servicing Program68
Daily and Weekly Maintenance68
First Mandatory Servicing69
Periodic Servicing70
Hours of Service or Daily Maintenance72
Check Engine Oil Level72
Check Cooling Liquid Level72
Check Fuel Level72
Check Hydraulic Fluid Level73
Check Brake Fluid Level74
Hours of Service or Weekly Maintenance74
Check Transmission Oil Level74
Check Differential Oil Level75
Clean Radiator Core75
Clean Dry Air Filter Cartridge76
Check Wheel Nut Torques76
Check-Adjust Tension and Alignment of Mast Lifting Chains76
Grease Mast77
Check Windscreen Washer Liquid Level (Option)78
Grease Cab Door (Option)78
Grease Rear Axle78
500 Hours of Service or 6 Months79
Replace Dry Air Filter Cartridge79
Replace Engine Oil79
Drain Fuel Water Trap80
Adjust Alternator/Fan/Crankshaft Belt Tension80
Grease Mast Lifting Chains81
1000 Hours of Service or 1 Year81
Replace Fuel Filter81
Replace Fuel Prefilter81
Replace Safety Dry Air Cartridge82
Replace Transmission Oil82
Replace Hydraulic Oil83
Grease Brake Pedal Axles85
Check Seat Belt86
2000 Hours of Service or 2 Years86
Replace Cooling Fluid86
Clean Fuel Tank87
Drain Differential Oil87
Check Wheel Nuts Tightening88
Ocassional Maintenance88
Replace Wheel88
References & Attachments90
References90
Lubricants & Fuel - MI 20→35 D K ST5 S190
Filter Elements & Belts - MI 20→35 D K ST5 S191
Fuses & Relays - MI 20→35 D K ST5 S192
Optional Adaptable Attachments for the Range93
Usage and Installation of Attachment and Safety Rules93
Use of Attachment93
Attachment Assembly93
Attachment Specifications94
Introduction94
Technical Specifications of Attachments94

Manitou MI 20 D K ST5 S1 - Safety; Reduce Risks

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