The Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity is a peristaltic pump designed for precise flow control and accurate fluid dispensing, particularly suited for high-viscosity and shear-sensitive liquids, as well as applications requiring sterile conditions and purity. The pump's design ensures that the fluid only contacts the tubing, not the pump itself, making it ideal for pumping toxic or hazardous fluids when used with appropriate Masterflex Perfectposition B/T tubing.
Function Description:
The pump drive operates in four basic modes: Continuous, Time, Volume, and Analog Input, offering versatility for various applications. It features a 5-inch multi-language touchscreen display for easy access to user-defined operation parameters and direct readouts of pump operation data, including pump speed, flow rates, flow direction, and batch totals. The drive supports user-selectable dispense volumes, tube diameters, flow rates, pump speeds, and run times. For enhanced control and monitoring, the B/T range includes Ethernet and Wi-Fi connections, enabling web-based monitoring via the MasterflexLive website. Remote analog input control and monitoring are also possible through the pump drive's 31-Pin female connection port. Custom program modes allow users to save frequently used settings for quick access. The pump also includes an auto-start feature that resumes operation after a power outage.
Important Technical Specifications:
- Speed: 11 to 321 RPM.
- Torque Output, Max Continuous: 78.5 in-lbs (1256.6 oz-in).
- Speed Regulation: Line ±0.1% F.S., Load ±0.1% F.S., Drift ±0.1% F.S.
- Display: 800 x 480 LCD with LED Backlight.
- Outputs:
- Voltage speed output (0-10VDC @ 1 kΩ min).
- Current speed output (4-20 mA @ 0-600 Ω).
- Motor running relay (Closed when running, 1 A max @ 24 VDC).
- General alarm relay (Closed when error is displayed, 1 A @ 24 VDC).
- Open head relay (Closed when activated, 1 A @ 24 VDC).
- Tach output (110 – 3210 Hz, 50% Duty Cycle, 10 Hz per RPM).
- Supply Voltage Limits: 90 to 230 Vrms @ 50/60 Hz (Universal Input).
- Max Current: 5.0 A @ 115VAC; 3.1 A @ 230 VAC.
- Inputs:
- Start/Stop, Prime, CW/CCW (Contact closure).
- Current input (0-20 mA @ 249 Ω; ± 50 V common mode range).
- Voltage input (0-10 VDC @ 10 kΩ; ± 50 V common mode range).
- RJ45 Ethernet.
- USB, Type A (5VDC @ 0.5A).
- Dimensions (L x W x H): 24.5" x 15.8" x 18.8" (622 mm x 401 mm x 478 mm).
- Weight: 120 lbs (54.4 kg).
- Enclosure Rating: IP66 per IEC 60529 (Display Enclosure, Main Power Enclosure, Motor's Control Housing).
- Operating Temperature: 0°C to 40°C (32°F to 104°F).
- Storage Temperature: -25°C to 65°C (-13°F to 149°F).
- Humidity (Non-Condensing): 10% to 90%.
- Altitude: Less than 2000 m.
- Pollution Degree: 3 (Indoor use, sheltered location).
- Chemical Resistance: Exposed material is stainless steel, aluminum, thermoplastic.
- Compliance: UL 61010-1, UL 61010-2-081 US/CAN; For CE mark: EN61010-1, Low Voltage Directive, ETSI EN 301 489-1, EMC Directive, EN50581, RoHS Directive, EN809, Machinery Directive.
- Tubing Compatibility: Designed for Masterflex Perfectposition B/T tubing sizes 87 and 91 only. Flow rates range from 0.17-5.0 GPM (0.010-18.9 LPM) for B/T 87 and 0.37-11.1 GPM (1.40-42.0 LPM) for B/T 91, with maximum speeds of 321 RPM.
Usage Features:
- Touchscreen Interface: A 5-inch multi-language touchscreen simplifies setup and operation, providing real-time data on pump speed, flow rates, flow direction, and batch totals.
- User Management: Three levels of access (ADMIN, SUPER USER, USER) allow for configurable permissions, ensuring secure operation and control over settings and programs.
- Language Settings: Supports Chinese, English, French, German, Italian, Japanese, and Spanish.
- Time and Date Settings: Configurable time (12-hour or 24-hour) and date formats.
- Display Brightness: Adjustable touchscreen brightness.
- Audio Alerts: Dispense and batch completion alerts provide audible feedback.
- Analog Output: Supports analog output control via the 31-pin connection, with configurable voltage or current ranges.
- Device Information: Provides details such as MAC address, IP address, software version, build date, and firmware version.
- Screen Saver: Extends display life by entering sleep mode after 30 minutes of inactivity.
- Device Naming: Allows assignment of individual names for easier identification of multiple pumps.
- Wi-Fi and Ethernet Connectivity: Enables network connection for web-based monitoring via MasterflexLive. Ethernet connection takes priority if both are used.
- Tubing Loading: Specific instructions for loading Masterflex Perfectposition B/T tubing, emphasizing proper placement and conditioning for optimal accuracy.
- Pump Priming: A dedicated priming function draws fluid through the tubing and eliminates air pockets.
- Tube Calibration: Essential for accurate dispensing, calibration should be performed whenever fluids, flow rate, or tubing is changed. The system provides a calibration strength bar to indicate accuracy.
- Continuous Mode: Operates at a selected RPM/flow rate until manually stopped. Features cumulative volume tracking, flow rate display, tube size selection, calibration access, priming, start/stop, flow direction control, screen lock, and logout.
- Time Mode: Operates for a selected time and/or batch total, stopping automatically. Includes settings for on-time, off-time, flow rate, tube size, batch total, and cumulative volume tracking.
- Volume Mode: Operates until a selected fluid volume has been pumped, stopping automatically. Features dispense volume, interval time, flow rate, tube options, calibration, batch total, and cumulative volume tracking. Includes ramp up/down settings for flow rate.
- Volume Record: Allows recording of unknown fluid volumes.
- Analog Input Mode: Controls and monitors the pump via an external analog control device connected through the 31-pin port. Displays selected operation dispense settings from the remote control device.
- Profibus Mode: Allows remote operation in Continuous, Volume, or Time modes via a PLC, with configurable Profibus address.
Maintenance Features:
- Firmware Updates: Supports direct download of updates via internet connection or installation from a USB drive.
- Restore Factory Settings: Option to erase all settings, including custom programs, and revert to original factory defaults.
- Cleaning: Instructions for cleaning the pump drive, emphasizing disconnecting power and using a soft, lightly moistened cloth.
- Roller Replacement: Detailed steps for replacing rollers, including removal of retaining rings, checking wave washers, and proper installation of new rollers.
- Troubleshooting Guide: Provides solutions for common issues such as motor not rotating, display not lighting up, pump not rotating during analog operation, weak calibration strength, and unresponsive touchscreen.
- Technical Assistance: Contact information for support.
- Product Return: Guidelines for returning the product for service or warranty claims.
- Disposal: Recommendations for environmentally friendly disposal of packaging materials and electronic components at the end of the product's useful life.
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