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Mec 6092RT User Manual

Mec 6092RT
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ART_3012
Operators Manual
CE/Australian Specifications
6092RT
Scissor Lifts
6092RT - Serial #12900001 - Up
93808
October 2014
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Jobsite Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Function Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Prestart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Starting Engine from Lower Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting Engine from Upper Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Base Controls Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Platform Control Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Joystick Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Outrigger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emergency Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Deck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fold Down Platform Railings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Machine Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Monthly Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Quarterly Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warning and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Transport and Lifting Instructions.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lifting and Tie Down Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Questions and Answers:

Mec 6092RT Specifications

General IconGeneral
BrandMec
Model6092RT
CategoryScissor Lifts
LanguageEnglish

Summary

Specifications

Technical Specifications Overview

Key operating and physical parameters of the MEC 6092RT scissor lift.

Introduction

Manual Purpose and Safety Overview

Introduction to the operator's manual, emphasizing safety and proper operation.

Safety

General Safety Guidelines

Critical safety rules and precautions for operating MEC aerial work platforms.

Safety Alert Symbols and Meanings

Explains the color-coded safety alert symbols used in manuals and on equipment.

Fall Protection Requirements

Guidelines for using personal fall protection equipment when operating the machine.

Electrocution Hazard Prevention

Procedures to avoid electrical hazards and maintain safe distances from power lines.

Minimum Safe Approach Distance

Chart and explanation of safe clearance distances from live aerial conductors.

Tip-over Hazard Prevention

Warnings and precautions to prevent machine instability and tip-overs.

Fall Hazards

Specific hazards related to falling from the platform or the machine itself.

Collision Hazard Avoidance

Awareness and precautions to prevent collisions with objects or personnel.

Additional Safety Hazards

Covers hazards related to explosion, fire, damaged machines, bodily injury, and batteries.

Component Locations

Full Machine Component Identification

Identifies major components of the MEC 6092RT scissor lift on the full machine diagram.

Module Component Identification

Details components within the Fuel/Fluid and Control Modules of the machine.

Upper Control Panel Layout

Diagram and description of controls located on the upper (platform) control box.

Lower Control Panel Layout

Diagram and description of controls located on the lower (base) control box.

Jobsite Inspection

Jobsite Suitability Assessment

Procedures for inspecting the jobsite to ensure safe machine operation.

Functionality Testing Procedures

Guidelines for performing functional tests before operating the machine.

Operating Instructions

Pre-Operation Checks

Essential checks and preparations before operating the machine.

Starting Engine from Lower Control Panel

Step-by-step instructions for starting the diesel engine using the lower controls.

Starting Engine from Upper Control Box

Step-by-step instructions for starting the diesel engine using the upper controls.

Base Controls Operation and Test

How to operate and test the machine using the base control panel.

Platform Control Operation and Test

How to operate and test the machine using the platform control panel.

Joystick Operation and Controls

Detailed explanation of joystick functionality for lift, drive, and steer operations.

Drive, Steering, and Brake Operations

Instructions for steering, adjusting drive speed, and understanding braking mechanisms.

Outrigger Operation and Shutdown

Procedures for extending, retracting, and manually operating outriggers, and shutting down the machine.

Emergency Systems

Emergency Lowering Procedure

Steps for safely lowering the platform in case of power or system failure.

Deck Extension

Deck Extension Operation

Instructions on how to extend and retract the platform deck extension.

Fold Down Platform Railings

Folding Platform Railings

Step-by-step guide on how to fold down the platform railings for transport or storage.

Machine Inspections and Maintenance

Pre-Start Inspection

Checklist for daily pre-start inspections to ensure machine safety and functionality.

Monthly Inspection Checklist

Checklist for required monthly machine inspections and maintenance tasks.

Quarterly Inspection Checklist

Checklist for required quarterly machine inspections and maintenance tasks.

Annual Inspection Report

Template for recording annual inspection findings and repairs.

Maintenance

Routine Maintenance Overview

Operator's responsibilities for performing routine maintenance tasks.

Scheduled Maintenance Requirements

Requirements for monthly, quarterly, annual, and bi-annual maintenance by technicians.

Maintenance Lock Usage

Instructions for safely engaging the maintenance lock for servicing the scissor assembly.

Lubrication Guidelines

Specifies lubrication points, types, and frequencies for machine components.

Warning and Instructional Decals

Decal Identification and Placement

Illustrates and identifies various warning and instructional decals on the machine.

Serial Plate Location

Serial Plate Information

Explains the location and meaning of information found on the machine's serial plate.

Troubleshooting

Troubleshooting Guide: Non-Operational Functions

Provides steps to diagnose and resolve issues when machine functions do not operate.

Transport and Lifting Instructions

Safety Information for Transport

Safety precautions and responsibilities related to loading and transporting MEC machinery.

Loading and Towing Procedures

Instructions for winching, towing, and securing the machine for transport.

Driving or Winching onto Transport Vehicles

Procedures for driving or winching the machine onto a transport vehicle.

Lifting and Tie-Down Instructions

Guidelines for safely lifting and securing the machine for transport using chains or straps.

Limited Owner Warranty

Warranty Terms and Conditions

Details the terms, duration, and exclusions of the MEC equipment limited owner warranty.

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