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MERRICK Genetix User Manual

MERRICK Genetix
104 pages
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Page 5 of 104
INTRODUCTION
The Genetix Belt Feeder controller is designed to be a complete belt feeder control
system. It can control almost any conceivable belt weigher or feeder application from
the very simple to the very complex. Examples are:
Belt Scales (also known as Wild Flow Weighers).
Basic Belt Feeder (simple PID control of feedrate)
Batching Belt Feeder
Belt Feeder with Pre-Feeder
In addition, the Genetix Belt Feeder control has the ability to accept input from a variety
of optional sensors, such as:
Belt Tracking Switches
Material on Belt Switch.
Discharge Pluggage Switch
Second Encoder
Infeed Flow Monitor
Inclinometer
This is not a complete list of all available inputs. If, after reading the appropriate
sections of this Manual, you cannot find an input appropriate to your needs consult
Merrick Customer Support for other possibilities.
Also, the Genetix controllers support a high degree of connectivity for use with Industrial
Networks or other forms of serial communication.
Despite the many modes of operation and the variety of external sensors supported, the
Genetix remains very simple to configure and use. For example, those options that are
not required are not visible if they are not enabled. In this way the controller and its User
Interface is only as complex as your application requires.
The central module for all Genetix controllers is the Genetix Core Module (“GCM”) which
contains all the basic feeder control and connections for the standard I/O and peripheral
equipment. This is a standalone device and can operate with no User Interface (i.e. as a
“blackbox”). Alternatively the GCM may be connected to one of the available Merrick
User Interface assemblies (including wireless options), providing the user direct
interaction with the feeder.
The following sections in this Manual will instruct you in the proper configuration and use
of the Genetix Belt Feeder Controller and the LCD User Interface.

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MERRICK Genetix Specifications

Operating Environment IconOperating Environment
maximum ambient temperature50°C (122°F)
minimum ambient temperature-10°C (14°F)
Power IconPower
supply voltage24 VDC +/- 1V
power consumption8W nominal, 12W maximum
power dissipation5W nominal, 10W maximum
Loadcell Inputs IconLoadcell Inputs
excitation voltage5 VDC
excitation current300mA (max)
Tachos IconTachos
supply voltage5 VDC
supply current400mA, maximum (total)
Analog Inputs IconAnalog Inputs
input impedance (current input)200 ohms
input impedance (voltage input)100Kohms
Digital Inputs IconDigital Inputs
input impedance at 24 VDC7.5 KΩ
input impedance at 120 VAC64 KΩ
input impedance at 240 VAC120 KΩ
Digital Outputs IconDigital Outputs
contact ratings (AC)5A, 250 VAC
contact ratings (DC)5A, 30 VDC
External Mechanical Totalizer IconExternal Mechanical Totalizer
contact ratings (AC)120mA, 240 VAC
contact ratings (DC)120mA, 24 VDC

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