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Miller Auto-Line Invision 352 MPa - User Manual

Miller Auto-Line Invision 352 MPa
104 pages
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Arc Welding Power Source
Processes
Description
MIG (GMAW) and Pulsed MIG
(GMAW-P) Welding
Air Carbon Arc (CAC-A) Cutting
and Gouging
TM-246193K 202111
Eff w/Serial No. MA021803A
Invision 352 MPa
Auto-Line
File: MULTIPROCESS
For product information, Own-
ers Manual translations, and
more, visit
www.MillerWelds.com
Proprietary Information - Do not distribute or allow to be used by unqualified persons.

Table of Contents

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Miller Auto-Line Invision 352 MPa Specifications

General IconGeneral
TypeInverter
Input Voltage208-575 V
Duty Cycle60% at 350 A
Input Phase3-Phase
Input Frequency50/60 Hz
Power Factor0.95
ProcessMIG, Pulsed MIG, Flux-Cored, Stick, TIG
Output Voltage Range10-38 V

Summary

Safety Precautions for Servicing

Symbol Usage

Explanation of warning and safety symbols used throughout the manual for hazard identification.

Servicing Hazards

Details potential hazards encountered during equipment maintenance and repair operations.

California Proposition 65 Warnings

Provides legally required warnings about chemical exposure from the product.

EMF Information

Information regarding electric and magnetic fields and their potential impact on medical implants.

Definitions

Manufacturer Safety Symbols And Definitions

Defines safety symbols used by the manufacturer to indicate potential hazards.

Miscellaneous Symbols And Definitions

Explains various symbols used in the manual that are not related to safety hazards.

Specifications

Features And Benefits

Highlights the key technologies and advantages of the welding power source.

Dimensions And Weight

Provides physical measurements and weight specifications for the unit.

Environmental Specifications

Details the operating and storage temperature ranges for the equipment.

Duty Cycle And Overheating

Explains duty cycle limitations and the unit's response to overheating conditions.

Static Output Characteristics

Describes the welding power source's output behavior under different welding processes.

Installation

Selecting A Location

Guidelines for choosing an appropriate and safe location for the welding unit.

Selecting Cable Sizes*

Recommendations for choosing appropriate weld cable sizes based on amperage and length.

Weld Output Terminals

Identifies and describes the positive and negative weld output terminals.

Remote 14 Receptacle Information

Details the pinout and function of the 14-pin remote control receptacle.

Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors

Information on the optional 115V AC receptacle and its protective devices.

Electrical Service Guide

Provides essential electrical service recommendations for safe and correct input power connection.

General Operation

Front Panel

Description of the front panel controls, indicators, and displays for unit operation.

Configuration Option Menu

Instructions on how to access and customize machine features and settings.

Factory Reset Procedure

Procedure to restore the welding unit's settings to their original factory defaults.

GMAW;GMAW-P;FCAW Operation

Typical Connection For Remote Control Feeder GMAW;GMAW-P;FCAW Process

Illustrates the standard connection setup for remote feeder operation.

MIG Welding Mode - GMAW;FCAW Process

Details the operation and settings for MIG and FCAW welding modes.

MIG - Wire and Gas Selection Table

Provides a table for selecting appropriate wire types and gas mixtures for MIG welding.

Pulsed MIG Welding Mode - GMAW-P Process

Explains the operation and settings specific to the Pulsed MIG welding mode.

Pulsed MIG - Wire and Gas Selection Table

Guides users in selecting wire and gas for Pulsed MIG welding applications.

Remote Process Select

Describes the feature allowing process switching between MIG and Pulsed MIG via wire feeder.

Troubleshooting

Troubleshooting Flowchart

A step-by-step guide to diagnose and resolve common issues with the welding unit.

Checking Unit Before Applying Power

Essential pre-power checks to ensure safety and prevent damage before energizing the unit.

Measuring;Discharging Input Capacitor Voltage Before Working On Unit

Procedure for safely measuring and discharging high voltage capacitors before servicing.

Input Pre-Regulator Module (MOD1)

Information and inspection guidelines for the input pre-regulator module.

Input Pre-Regulator Module (MOD1) Test Point Values

Specific test point values for diagnosing the input pre-regulator module.

Inverter Module (MOD2)

Information and inspection guidelines for the inverter module.

Inverter Module (MOD2) Test Point Values

Specific test point values for diagnosing the inverter module.

Power Interconnect Board PC2

Information and inspection guidelines for the power interconnect board.

Power Interconnect Board PC2 Test Point Values

Specific test point values for diagnosing the power interconnect board.

Control Board PC1

Information and inspection guidelines for the control board.

Control Board PC1 − Test Point Values

Specific test point values for diagnosing the control board.

Power Switch (S1)

Procedure for testing the main power switch for proper operation.

Output Diodes D1, D2

Information and inspection for the output diodes.

Output Diodes D1, D2 Test Point Values

Specific test point values for diagnosing the output diodes.

Troubleshooting Table

A table listing common problems, symptoms, and their corresponding remedies.

Help Displays

Explanation of the 'HELP' codes displayed by the unit to indicate malfunctions.

Factory Reset Procedure

Step-by-step instructions to reset the unit's configuration to factory default settings.

Troubleshooting Circuit Diagram

A schematic diagram to aid in troubleshooting by illustrating circuit connections and test points.

Control Board PC1 Testing Information (Use with Section 8-20)

Guidance for testing the control board PC1, referencing specific test point values.

Control Board PC1 Test Point Values

Detailed test point values for the control board PC1 for diagnostic purposes.

Control Board PC1 - Power Off Checks

Procedures for performing diagnostic checks on the control board PC1 when power is off.

Control Board PC1 − Power Off Checks

Further power-off checks for the control board PC1, detailing component measurements.

Power Interconnect Board PC2 Testing Information (Use with Section 8-24)

Instructions for testing the power interconnect board PC2, referencing test point values.

Power Interconnect Board PC2 Test Point Values

Specific test point values for diagnosing the power interconnect board PC2.

Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232 A)

Power-off checks for the power interconnect board PC2 for specific serial number ranges.

Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232 A)

Continued power-off checks for PC2, detailing component tests for earlier models.

Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232 A Thru MH474076 U)

Power-off checks for PC2 relevant to units manufactured within a specific serial number range.

Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232 A Thru MH474076 U)

Further power-off checks for PC2 covering a specific serial number range.

Power Interconnect Board (PC2) - Power Off Checks (Effective With MH474077 U)

Power-off checks for PC2 applicable to units manufactured from serial number MH474077U onwards.

Power Interconnect Board (PC2) - Power Off Checks (Effective With MH474077 U)

Continued power-off checks for PC2 for units with serial numbers starting from MH474077U.

Front Panel;Display Board PC3 Testing Information (Use with Section 8-32)

Information on testing the front panel/display board PC3, referencing test point values.

Front Panel;Display Board PC3 Test Point Values

Specific test point values for diagnosing the front panel/display board PC3.

Checking Unit Output After Servicing

Procedures for verifying unit output and performance after maintenance or repair.

Maintenance

Routine Maintenance

Guidelines for regular checks and upkeep tasks to ensure optimal unit performance.

Blowing Out Inside Of Unit

Procedure for cleaning internal components by blowing out dust and debris.

Removing Fan Motor

Step-by-step instructions for safely removing and replacing the fan motor.

Electrical Diagrams

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