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Mitsubishi Electric MELSERVO-J4 MR-J4 A Series User Manual

Mitsubishi Electric MELSERVO-J4 MR-J4 A Series
396 pages
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SH (NA) 030107-A (1203) MEE Printed in Japan Specifications subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_A SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_A
SERVO AMPLIFIER
INSTRUCTION MANUAL
General-Purpose Interface AC Servo
1CW804
MR-J4-A INSTRUCTIONMANUAL

Table of Contents

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Mitsubishi Electric MELSERVO-J4 MR-J4 A Series Specifications

General IconGeneral
SeriesMELSERVO-J4
IP RatingIP20
CommunicationCC-Link IE Field Network Basic, SSCNET III/H
Power Supply Voltage1-phase 200 V AC to 240 V AC, 3-phase 200 V AC to 240 V AC
Output Current0.1A to 55A
Applicable Motor SeriesHG-RR, HG-JR
Safety FunctionsSTO (Safe Torque Off), SS1 (Safe Stop 1), SS2 (Safe Stop 2), SLS (Safely Limited Speed), SOS (Safe Operating Stop), SDI (Safe Direction), SBC (Safe Brake Control)
Rated OutputUp to 15kW
Feedback SystemIncremental encoder, absolute encoder
Protection FeaturesOver-voltage, under-voltage, over-current
Ambient Operating Temperature0 to 55°C
Storage Temperature-20 to 65°C
Ambient HumidityUp to 90% (non-condensing)
Cooling MethodNatural air cooling

Summary

1. FUNCTIONS AND CONFIGURATION

1.1 Summary

Overview of the MR-J4 series servo amplifier's high performance, features, and control modes.

1.2 Function block diagram

Illustrates the internal structure and signal flow of the servo amplifier for MR-J4-500A or less and MR-J4-700A.

1.3 Servo amplifier standard specifications

Details the electrical and performance specifications for the MR-J4 series servo amplifiers.

1.4 Combinations of servo amplifiers and servo motors

Lists compatible rotary, linear, and direct drive servo motors for each MR-J4 servo amplifier model.

1.5 Function list

A comprehensive list of all functions available with the servo amplifier, with cross-references to detailed explanations.

1.6 Model designation

Explains how to interpret the model name of the MR-J4 series servo amplifier.

1.7 Structure

Identifies and describes the physical parts and connectors of the MR-J4 servo amplifier.

1.8 Configuration including auxiliary equipment

Illustrates typical wiring diagrams showing how to connect auxiliary equipment to the servo amplifier.

2. INSTALLATION

2.1 Installation direction and clearances

Specifies required clearances for mounting the servo amplifier within a cabinet for proper ventilation.

2.2 Keep out foreign materials

Provides instructions on preventing foreign materials from entering the servo amplifier or cabinet.

2.3 Encoder cable stress

Advises on managing encoder cable stress to avoid damage and ensure reliable operation.

2.4 Inspection items

Lists periodic inspection points for the servo amplifier and its connections.

2.5 Parts having service lives

Details the service life guidelines for key components like capacitors, relays, and cooling fans.

3. SIGNALS AND WIRING

3.1 Input power supply circuit

Explains the wiring for the main and control circuit power supplies, including safety precautions.

3.2 I/O signal connection example

Provides examples of wiring digital I/O signals for different control modes.

3.3 Explanation of power supply system

Details the power supply connections and signal explanations for various terminals.

3.3.3 Wiring CNP1, CNP2, and CNP3

Describes the connector types and applicable wires for power supply connections.

3.4 Connectors and pin assignment

Illustrates the pin assignments for various connectors on the servo amplifier.

3.5 Signal (device) explanations

Provides detailed explanations of input/output signals and their functions in different control modes.

3.6 Detailed description of signals

Offers in-depth descriptions of signals for position, speed, and torque control modes.

3.7 Forced stop deceleration function

Explains the SS1 function for forced stop deceleration and its connection.

3.8 Alarm occurrence timing chart

Illustrates timing charts for alarm occurrences and their impact on servo operation.

3.9 Interfaces

Details various interfaces like USB, RS-422, and encoder connections.

3.10 Servo motor with an electromagnetic brake

Covers safety precautions and connection diagrams for servo motors with electromagnetic brakes.

3.11 Grounding

Provides essential guidelines for proper grounding of the servo amplifier and servo motor.

4. STARTUP

4.1 Switching power on for the first time

Step-by-step guide for initial power-on and wiring checks.

4.2 Startup in position control mode

Specific startup procedures for position control mode.

4.3 Startup in speed control mode

Specific startup procedures for speed control mode.

4.4 Startup in torque control mode

Specific startup procedures for torque control mode.

4.5 Display and operation sections

Explains the display unit, buttons, and operational modes of the servo amplifier.

5. PARAMETERS

5.1 Parameter list

An overview of all available parameters, categorized by type.

5.2 Detailed list of parameters

Detailed descriptions and settings for each parameter, including control mode applicability.

6. NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Details various gain adjustment methods like auto tuning and manual adjustment.

6.2 One-touch tuning

Explains the one-touch tuning function, its parameters, and operating procedures.

6.3 Auto tuning

Describes the auto tuning modes, their procedures, and conditions for optimal performance.

6.4 Manual mode

Provides guidelines for manual gain adjustment using specific parameters.

6.5 2 gain adjustment mode

Explains the 2 gain adjustment modes for multi-axis interpolation operations.

7. SPECIAL ADJUSTMENT FUNCTIONS

7.1 Filter setting

Details various filters like low-pass and resonance suppression filters.

7.2 Gain switching function

Describes how to switch gains based on operating conditions for improved stability.

7.3 Tough drive function

Explains functions like vibration tough drive and instantaneous power failure tough drive.

8. TROUBLESHOOTING

8.1 Alarm list

Lists all possible alarms, their causes, stop methods, and deactivation procedures.

8.2 Warning list

Lists all possible warnings, their causes, and stop methods.

9. OUTLINE DRAWINGS

9.1 Servo amplifier

Provides dimensional drawings and mounting information for various MR-J4 servo amplifier models.

9.2 Connector

Shows the dimensions and specifications for various connector types.

10. CHARACTERISTICS

10.1 Overload protection characteristics

Details the electronic thermal protection and overload protection mechanisms of the servo amplifier.

10.2 Power supply capacity and generated loss

Provides data on power supply capacity and heat generated by servo amplifiers and servo motors.

10.3 Dynamic brake characteristics

Explains the dynamic brake operation, coasting distance calculation, and permissible load ratios.

10.4 Cable bending life

Shows graphs indicating the bending life of various cables used with the servo system.

10.5 Inrush currents at power-on of main circuit and control circuit

Lists the inrush current values for main and control circuits at power-on.

11. OPTIONS AND AUXILIARY EQUIPMENT

11.1 Cable/connector sets

Details available cable and connector options, including IP ratings.

11.2 Regenerative options

Explains combinations of regenerative options, their power, and selection criteria.

11.3 FR-BU2 Brake unit

Provides information on the FR-BU2 brake unit, its selection, and parameter settings.

11.4 FR-RC Power regenerative converter

Details the FR-RC power regenerative converter, its selection, and connection examples.

11.5 FR-CV Power regenerative common converter

Explains the FR-CV power regenerative common converter, its model, selection, and restrictions.

11.6 Junction terminal block MR-TB50

Describes the usage, terminal labels, and dimensions of the MR-TB50 junction terminal block.

11.7 MR Configurator2

Details the software MR Configurator2, its specifications, system requirements, and connection.

11.8 Battery

Information on the MR-BAT6V1SET battery for absolute position detection systems.

11.9 Selection example of wires

Provides guidance on selecting appropriate wires and crimp terminals for various connections.

11.10 Molded case circuit breakers, fuses, magnetic contactors (recommended)

Lists recommended circuit breakers, fuses, and magnetic contactors for power supply protection.

11.11 Power factor improving DC reactors

Explains the advantages and installation of power factor improving DC reactors.

11.12 Power factor improving AC reactors

Describes the benefits and connection of power factor improving AC reactors.

11.13 Relays (recommended)

Suggests suitable relays for digital input and output interfaces.

11.14 Noise reduction techniques

Covers methods for reducing noise transmitted through air and electric channels.

11.15 Leakage current breaker

Provides guidance on selecting leakage current breakers based on calculated values.

11.16 EMC filter (recommended)

Recommends EMC filters for compliance with EN standards and shows connection examples.

12. ABSOLUTE POSITION DETECTION SYSTEM

12.1 Summary

An overview of the absolute position detection system's features and purpose.

12.2 Specifications

Lists the specifications for the battery and other components of the absolute position system.

12.3 Battery replacement procedure

Provides safety precautions and procedures for replacing the backup battery.

12.4 Battery installation and removal procedure

Details the steps for installing and removing the battery for the absolute position system.

12.5 Standard connection example

Illustrates the standard connection of the positioning module, I/O, and servo amplifier.

12.6 Signal explanation

Explains the function and application of signals related to ABS transfer.

12.7 Startup procedure

Outlines the startup procedure for the absolute position detection system.

12.8 Absolute position data transfer protocol

Describes the data transfer protocol for absolute position data.

12.10 Communication-based ABS transfer system (available in the future)

Details the communication-based ABS transfer system, including commands and protocol.

12.11 Confirmation of absolute position data

Explains how to confirm absolute position data using MR Configurator2.

13. USING STO FUNCTION

13.1 Summary

Overview of the STO function and its compliance with safety standards.

13.1.2 Terms related to safety

Defines safety terms related to the STO function, including stop categories.

13.1.3 Cautions

Provides essential safety notes for installation and handling of components.

13.1.4 Residual risks of the STO function

Identifies residual risks associated with the STO/EMG function and liability.

13.1.5 Specifications

Lists the safety specifications, standards, and performance metrics for the STO function.

13.2 Maintenance

Provides information on maintenance and alarms for the Mitsubishi drive safety function.

13.2.1 Summary

Summary of maintenance information for the servo amplifier and safety logic unit.

13.2.2 Signal (device) explanations

Explains the function and states of STO/EMG signals and their corresponding wiring.

13.3 Connection example

Illustrates connection examples for the STO function with external safety relays.

App. 1 Auxiliary equipment manufacturer (for reference)

App. 2 Handling of AC servo amplifier batteries for the United Nations Recommendations on the Transport of Dangerous Goods

Provides guidelines for handling and transporting AC servo amplifier batteries according to UN regulations.

App. 3 Symbol for the new EU Battery Directive

App. 4 Compliance with the CE marking

Details compliance with EMC and Low voltage directives for CE marking.

App. 4.2 For compliance

App. 5 Compliance with UL/CSA standard

Confirms compliance with UL 508C and CSA C22.2 No.14 standards.

App. 7 MR-J3-D05 Safety logic unit

App. 7.1 Contents of the package

Lists the items included in the MR-J3-D05 safety logic unit package.

App. 7.2 Terms related to safety

Defines safety terms related to STO and SS1 functions and emergency operations.

App. 7.3 Cautions

Provides essential safety notes for installation, repair, and service of the safety logic unit.

App. 7.4 Residual risk

Outlines residual risks associated with STO/EMG functions and Mitsubishi's liability.

App. 7.5 Block diagram and timing chart

Shows the block diagram and operation sequence for the safety logic unit.

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