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ModMAG M1000 User Manual

ModMAG M1000
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ModMAG® M1000
Electromagnetic Flow Meter
MAG-UM-00379-EN-07 (March 2020)
User Manual

Table of Contents

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ModMAG M1000 Specifications

General IconGeneral
BrandModMAG
ModelM1000
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety Precautions and Instructions

Basic Precautions

Read manual thoroughly. Only qualified personnel should install/repair. Contact distributor for faults.

Installation Guidelines

Do not place on unstable surfaces. Route cabling away from hazards. Isolate from mains before removing covers.

Power Connection Safety

Use suitable power source, high current rating cables. Ensure all units are earthed to eliminate shock risk.

Protection Class

Device has IP 67 protection. Protect against dripping water, oils, and other liquids.

Setup and Operation Precautions

Adjust only specified controls. Improper adjustment may cause damage or data loss.

System Description

Removing Device from Pipeline

Ensure cavities are free of dangerous substances after operation before removing the device.

RoHS Compliance

The M1000 meter is compliant with RoHS regulations.

Measuring Principle Explained

Based on Faraday's induction principle, measuring voltage induced by fluid in a magnetic field.

Unpacking and Inspection

Nameplate Verification

Check device nameplate for correct supply voltage and order details upon delivery.

Rigging, Lifting, and Moving Large Units

Safe Lifting Practices

Use soft straps, lifting lugs for large units. Avoid forks on housing or liner. Do not lift by amplifier or cables.

Meter Location, Orientation, and Applications

Amplifier Mounting Options

Integral/meter mount or junction box/remote mount configurations available.

Temperature Range Considerations

Observe maximum temperature limits for amplifier and detector. Protect amplifier from direct sunlight.

Meter Location Guidelines

Detector Installation Points

Avoid suction side, highest points, downcomer pipes. Secure against vibration. Prevent electrical interference.

Remote Amplifier Outdoor Placement

Protect from elements. Ambient rating -4 to 140°F. Consider indoor mounting if within 150 ft.

Inlet and Outlet Pipe Requirements

Straight Pipe Installation

Minimum 3x DN upstream and 2x DN downstream straight pipe required for accuracy.

Meter Orientation

Vertical Pipe Mounting

Ideal for full pipes, liquid flowing upward. Prevents solids build-up on electrodes.

Horizontal Pipe Mounting

Utilizes Empty Pipe Detection. Mount with electrode axis horizontal for solids prevention.

Straight Pipe Requirements

Minimum Straight Pipe Lengths

3x DN upstream and 2x DN downstream required for optimal meter accuracy.

Pipe Reducer Requirements

Custom Reducer Slope Angle

Custom reducers require ~8 degree slope angle to minimize flow disturbances.

Chemical Injection Applications

Optimal Injection Point Placement

Install meter upstream of injection point. If downstream, ensure 50-100 ft for mixture homogeneity.

Partially Filled Pipe Situations

Preventing Partially Filled Pipes

Avoid highest pipe points/downward flow. Position valves downstream. Ensure pipe remains full.

Amplifier Mounting Configuration Options

Meter Mount Configuration

Amplifier mounted directly on detector for compact, self-contained installation.

Remote Mount Configuration

Amplifier located away from detector for high temp (>212°F) or vibration environments.

Submersible Amplifier Option

For vault installation, order submersible amplifier. Do not install amplifier inside vault.

Protection Class Installation

Ensure seals are intact, screws tight, and cable inlets correctly used.

Meter Gaskets and Grounding

Gasket Installation for Seal

Use fluid-compatible gaskets between detector liner and flange for hydraulic seal.

Essential Meter Grounding

Connect amplifier input ground to liquid media and earth ground using grounding bolts.

Conductive Pipe Grounding

Connect meter body to liquid media. Install grounding straps between flanges and grounding bolts.

Pipelines with Cathodic Protection

Cathodic Protection Isolation

Install with potential-free contacts. No direct electrical connection to pipeline. Use isolating transformer.

Non-Conductive Pipe Grounding

Grounding Ring Installation

Use grounding rings between flanges for non-conductive pipes. Connect straps to rings and earth ground.

Power Connections

Wiring Safety Procedures

Disconnect power before work. Avoid bundling signal/power lines. Use twisted shielded wire for outputs.

Opening the M1000 Amplifier Cover

Step-by-step guide on how to open the amplifier cover without complete removal.

Auxiliary Power Connection

Main Power Connection Sequence

Connect main power only after all other wiring is complete. Observe type plate and use disconnect means.

Remote Version Signal Connection

Amplifier Connection Procedure

Connect signal cable to measuring amplifier or junction box with unit switched off.

Signal Cable Specification

Cable Requirements and Length

Use specified cables. Max length 164 ft (50m). Check PVC cable, shield, and loop resistance.

Cable Length vs. Temperature Graph

Chart illustrating maximum signal cable length based on fluid temperature.

Configuring Input/Output (I/O)

Analog and Digital I/O Setup

Configure analog output ranges (0-20mA, 4-20mA, 0-10mA) and digital I/O functions.

RS-Interface Configuration

Set RS-232, RS-485, RS-422 modes using DIP switches for communication.

Input/Output Cable Connections

Normal I/O Cabling Best Practices

Use shielded cables for normal I/Os, connect shield to ground. Specify LiYCY cable size.

Solid State Output Cabling Rules

Use separate inlets for solid state relay and other I/Os. Ensure phase consistency in multiphase nets.

M1000 Main Menu Programming Options

Screen Layout and Status Icons

Overview of display elements: header, submenu, scrollbar, and status icons for meter conditions.

Function Button Navigation

Guide to using the three function buttons for menu navigation, selection, and parameter changes.

Menu Structure Overview

Meter Setup Menu Hierarchy

Details calibration, scale factor, power line frequency, excitation frequency, and empty pipe settings.

Measurement Menu Hierarchy

Covers flow units, totalizer units, full scale, low flow cutoff, and flow direction settings.

Inputs/Outputs Menu Hierarchy

Includes analog output, digital input, digital outputs (pulse, frequency, preset), and simulation.

Communications and Miscellaneous Settings

Interface and Network Configuration

Configure Modbus, M-Bus, HART, Ethernet, and ADE interfaces for data communication.

System and Information Parameters

Manage language, date, time, EEPROM, display settings, serial number, and version.

Meter Setup Menu Details

Calibration and Factor Settings

Covers diameter, detector factor, detector zero, amplifier factor, scale factor, and coil current.

Operating and Detection Settings

Includes power line frequency, excitation frequency, and empty pipe detection parameters.

Measurement Menu Details

Flow and Totalizer Unit Selection

Choose units for flow measurement and totalizers from available options.

Flow Scale and Cutoff Configuration

Set maximum full scale flow and low flow cutoff threshold for accurate measurement.

Flow Direction Measurement

Configure uni-directional or bi-directional flow measurement and totalization modes.

Filter Settings in Measurement

Median Filter (MDN) Operation

Reduces signal noise by adjusting filter level from 7 to 13 or switching it off.

Moving Average Filter (MAV) Smoothing

Smooths short-term fluctuations; adjustable 1-200 periods, delay depends on excitation frequency.

Input/Outputs Menu Functions

Analog Output Configuration Options

Set current output range (0-20mA, 4-20mA, 0-10mA) and define alarm mode behavior.

Digital Input for Reset and Control

Used for totalizer reset or flow measurement interrupt. Accepts external 5-30V DC potential.

Digital Outputs Configuration

Pulse and Frequency Output Settings

Configure pulse width, pulses per unit, frequency, set point, and preset amount.

Output Function Selection

Define functions for Out 1 and Out 2, including pulse types and active/passive output modes.

Advanced Digital Outputs and Simulation

Solid-State Relay Functionality

Relay linked to Output 2, supports various functions like error, direction, and alarm indication.

Output Type and Simulation Mode

Set output switch (NO/NC) and enable flow simulation mode for testing.

Communication Menu Settings

Modbus RTU and Serial Interface Configuration

Configure Modbus RTU, RS-232, RS-485, RS-422 settings, address, baud rate, and parity.

Ethernet and ADE Network Configuration

Set up Ethernet IP, Gateway, MAC, and ADE Control/Protocol for network communication.

Miscellaneous and Information Menus

System Configuration and Language

Adjust power up count, settling time, language, date, time, EEPROM, display rotation, and contrast.

Data Logging and Device Information

Configure logging period, check memory capacity, and view device serial number and software version.

PIN Menu and Security Features

PIN Setup and Access Levels

Define 6-digit PINs for Administrative, Service, and User access to restrict menu access.

Login and Logout Procedures

Instructions for activating password protection, logging in, and logging out of the system.

Maintenance Procedures

Flow Tube and Electrode Cleaning

Guidelines for cleaning flow tube and electrodes, referencing MSDS for safe practices.

General Cleaning Instructions

Perform general cleaning with a damp cloth after disconnecting power and isolating the unit.

Troubleshooting Common Issues

Error and Warning Identification

Lists error descriptions, possible causes, and recommended actions for detected malfunctions.

Operational Problem Resolution

Addresses issues like meter not functioning, zero display with flow, or inaccurate measurements.

Fault Repair and LED Status

Faulty Unit Handling and Repair

Disconnect and have faulty units repaired by qualified personnel if damaged or malfunctioning.

LED Status Indicator Guide

Explains the meaning of LEDs on the main and display boards for device status monitoring.

Replacing Meter Electronics

Circuit Board Replacement Procedure

Step-by-step guide for replacing meter electronics, including power disconnection and configuration.

External Interface Connection (AquaCUE/BEACON)

Wiring and Terminal Mapping

Details terminal connections between the M1000 and the AquaCUE/BEACON encoder interface.

Programming Interface Settings

Configures M1000 communication parameters (ADE, Protocol, Resolution) for the external interface.

Detector Type II Specifications

General Detector Type II Specs

Covers size, connections, pressure, conductivity, liners, electrodes, body, and grounding rings.

Flange Mounting Dimensions

Provides dimensions for Type II flange remote and mounted versions.

Food Grade Detector Specifications

Tri-Clamp Connection Details

Specifies dimensions and pressure for food-grade Tri-Clamp connections.

DIN 11851 Connection Details

Specifies dimensions and pressure for food-grade DIN 11851 connections.

BS4825/ISO2852 Standard Dimensions

Details dimensions for BS4825 and ISO2852 standard connections.

Detector Type Food Specifications

Food Grade Connection Types and Materials

Details Tri-Clamp, DIN 11851, ISO2852, BS4825 connections and materials.

Food Grade Dimension Data

Provides overall length and connection dimensions for remote mount versions.

Food Grade Mounted Connection Dimensions

Tri-Clamp Mounted Dimensions

Provides dimensions for food-grade Tri-Clamp mounted detector versions.

DIN 11851 Mounted Dimensions

Provides dimensions for food-grade DIN 11851 mounted detector versions.

Detector Type III Specifications (Wafer)

Wafer Connection Type III Specs

Covers size, sandwich connections, pressure, conductivity, liners, electrodes, and body materials.

Wafer Connection Dimensions

Provides dimensions for Type III wafer remote and mounted versions.

Amplifier Type ModMAG M1000 Specifications

Amplifier Performance and Output Specs

Details power, outputs, inputs, frequency, range, accuracy, reproducibility, and low flow cutoff.

Amplifier Environmental and Physical Specs

Covers display, housing, mounting, protection class, cable, altitude, temperature, humidity, and approvals.

M1000 Measuring Error and Conditions

Error Limits Specification

Specifies measuring range, pulse output, analog output, and reproducibility error limits.

Reference Conditions for Accuracy

Defines temperature, conductivity, warm-up, and mounting conditions affecting measurement accuracy.

Size Selection Guide

Flow Range by Meter Size

Provides US and Metric flow ranges for various meter sizes (DN) for selection.

Spare Parts and Accessories

Amplifier and Board Components

Lists part numbers for amplifier assemblies and circuit boards (110V AC, 24V DC).

Housing, Mounting Kits, and Cables

Lists part numbers for covers, mounting kits, cable glands, and remote mounting kits with cable.

Accessories and Firmware Upgrades

Includes part numbers for data logging kits, firmware upgrades, and communication interface kits.