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ST7000
Motorola ST7000 Basic Service Manual
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Radio Version
Service Main Board Kit
Description
PMUE5116_W
8
ST7000 380–430 MHz CLR AES256
Mainboard
PMUE5117_W
8
ST7000 380–430 MHz TEA1 AES256
Mainboard
PMUE5118_W
8
ST7000 380–430 MHz TEA2 AES256
Mainboard
PMUE5119_W
8
ST7000 380–430 MHz TEA3 AES256
Mainboard
PMUE5102_Z
9
ST7000 380–430 MHz CLR Mainboard
PEN
PMUE5107_Z
9
ST7000 380–430 MHz CLR SIM Main-
board PEN
9
For internal Motorola Solutions ordering.
MN002952A01-AH
Appendix A: Service Information
89
88
90
Table of Contents
default chapter
2
Table of Contents
2
List of Figures
6
List of Tables
8
List of Procedures
9
Copyrights
11
Document History
12
Table 1: Document History
12
Scope of this Manual
13
Notations Used in this Manual
14
Compliance with RF Exposure Standards
15
Federal Communication Commission (FCC) Regulations
15
Safety Information
15
Operating Instructions
16
RF Energy Exposure Awareness, Control Information, and Operational Instructions for Occupational Use
16
RF Exposure Compliance and Control Guidelines
16
Additional Information
17
Approved Accessories
17
Intrinsically Safe Radio Information
17
Operational Cautions for Intrinsic Safe Equipment
17
Do Not Substitute Options or Accessories
18
Repair
18
Electromagnetic Interference/Compatibility
19
European Union Directives Conformance Statement
19
Use of Communication Devices While Driving
19
Operational Cautions
20
Operational Warnings
20
After Warranty Period
21
Warranty and Service Support
21
Warranty Period and Return Instructions
21
Related EMEA Region Publications
22
Table 2: Quick Start Guides
22
Table 3: User Manuals
22
Table 4: Other Related Manuals
23
Chapter 1: Model Information
24
ST7000 Model Specifications
24
Table 5: ST7000 Sales Models
24
Table 6: General Specifications for 380-430 Mhz Sales Models
24
Table 7: Receiver Specifications for 380-430 Mhz Sales Models
25
Table 8: Transmitter Specifications for 380-430 Mhz Sales Models
25
Sales Model Nomenclature
26
Table 9: Model Numbering Scheme
26
Table 10: Sales Models - Description of Positions
26
Chapter 2: Overview
28
Digital Modulation Technology
28
Voice Compression Technology
28
Transceiver
28
Digital Section
29
Transmitter Path
29
Receiver Path
29
Frequency Generating Section
30
Bluetooth Section
30
Global Navigation Satellite System Section
30
Chapter 3: Programming the Radio
31
Chapter 4: Test Setup and Testing
32
Typical Test Setup
32
Figure 1: Battery Eliminator Overview
33
Table 11: Battery Eliminator Overview
33
Assembly Procedures
34
Figure 2: Typical Test Setup
34
Figure 3: Battery Eliminator Insertion
35
Disassembly Procedures
36
Figure 4: RF Cable Kit Insertion
36
Figure 5: Removing RF Cable Kit
37
Flashing Mode
38
Figure 6: Battery Eliminator Removal
38
Connecting the Radio in Blank Flash Mode
39
Figure 7: Connecting the Radio in Blank Flash Mode (1 of 2)
39
Connecting the Radio in USB-C/Norm Mode
40
Figure 8: Connecting the Radio in Blank Flash Mode (2 of 2)
40
Connecting the Radio in UART Mode
41
Figure 9: Connecting the Radio in USB-C/Norm Mode
41
Test Check List
42
Figure 10: Connecting the Radio in UART Mode
42
Table 12: Test Setup for 380-430 Mhz Radio Models
42
Transmitter Tests
43
Call Processing Tests
43
Duplex Test
44
Configuring IFR 3901/IFR 3902/IFR 3920 Setup
44
Configuring IFR 3901/IFR 3902/IFR 3920 Setup for Japan Radios
45
Configuring IFR 2968 Setup
46
Configuring IFR 3901/IFR 3902/IFR 3920 Manual Screen Test
48
Configuring IFR 2968 Manual Screen Test
48
RF Tests
49
Testing Receiver Using IFR 3901/IFR 3902/IFR 3920
49
Testing Receiver Using IFR 2968
49
Testing Transmitter Using IFR 3901/IFR 3902/IFR 3920
50
Testing Transmitter Using IFR 2968
50
Call Processing Tests
51
Talk Back Using IFR 3901/IFR 3902/IFR 3920
51
Talk Back Using IFR 2968
51
Call to Mobile
51
Digital Duplex Test (Tx) Using IFR 3901/IFR 3902/IFR 3920
52
Digital Duplex Test (Tx) Using IFR 2968
52
Manual Mode Testing
53
Testing in DALT Mode
53
Testing Charger Recognition
60
Proximity Sensor Calibration
61
Table 13: Specification for Proximity Sensor Calibration
61
Captouch Button Calibration
62
Service Flowchart
64
Figure 11: Service Flowchart
64
Chapter 5: Maintenance
65
Preventive Maintenance
65
Safe Handling of CMOS and LDMOS Devices
66
General Repair Procedures and Techniques
67
Table 14: Lead Free Solder Wire Part Number List
67
Table 15: Lead Free Solder Paste Part Number List
67
Pre-Baking of Integrated Circuits
68
Table 16: Moisture Sensitivity Levels (MSL)
68
Level 1 and Level 2 Maintenance
69
Replacement Parts
69
Radio Replacement Parts List
69
Figure 12: Exploded View
70
Table 17: Radio Replacement Parts List
70
Accessories Replacement Parts List
72
Table 18: Antennas
72
Table 19: Antenna Rings
72
Table 20: Audio Accessories
72
Table 21: Operations Critical Wireless Accessories
72
Table 22: Batteries and Chargers
73
Table 23: Carry Accessories
73
Table 24: Power Cords
73
Radio Disassembly and Reassembly
74
Torque Specification Chart
74
Disassembling the Radio
74
Table 25: Power Supply
74
Table 26: Programming Cable
74
Table 27: Miscellaneous
74
Table 28: Torque Specification Chart
74
Removing the Antenna
75
Removing the Back Cover
75
Removing the Battery
75
Figure 13: Removing the Antenna
75
Figure 14: Removing the Battery Cover
75
Removing the Front Cover
76
Figure 15: Removing the Battery
76
Figure 16: Removing the Main Screws
76
Figure 17: Removing the Front Cover
76
Removing the Main Board
77
Figure 18: Detaching the OLED Display Flex Board-To-Board Connector
77
Figure 19: Detaching the USB Board-To-Board Flex Connector
77
Figure 20: Removing the USB Board-To-Board Flex Connector from the Main Board
77
Figure 21: Removing the Main Board
77
Removing the Internal Antenna Module Assembly
78
Removing the USB-C/Audio Jack Flex Assembly
78
Figure 22: Detaching the Internal Antenna Module Assembly
78
Figure 23: Removing the USB-C/Audio Jack Retainer Screw
78
Figure 24: Removing the USB-C/Audio Jack Metal Retainer
78
Removing the OLED Display Module Assembly
79
Figure 25: Removing the USB-C/Audio Jack Flex Assembly
79
Figure 26: Detaching the Capacitive Touch Metal Retainer
79
Figure 27: Removing the Capacitive Touch Metal Retainer
79
Figure 28: Detaching the OLED Capacitive Touch Proximity Module Assembly
79
Removing the Main Seal
80
Reassembling the Radio
80
Figure 29: Removing the OLED Display Module Assembly
80
Figure 30: Removing the Black Tape
80
Figure 31: Removing the Main Seal
80
Attaching the Main Seal
81
Installing the OLED Display Module Assembly
81
Figure 32: Attaching the Main Seal
81
Figure 33: Installing the OLED Display Module Assembly
81
Installing the USB-C/Audio Jack Flex Assembly
82
Figure 34: Installing the Capacitive Touch Metal Retainer
82
Figure 35: Inserting the USB-C/Audio Jack Flex Assembly
82
Figure 36: Inserting the USB-C/Audio Jack Metal Retainer
82
Figure 37: Attaching the USB-C/Audio Jack Metal Retainer Screw
82
Installing the Internal Antenna Module Assembly
83
Installing the Main Board
83
Figure 38: Installing the Internal Antenna Module Assembly
83
Figure 39: Installing the Top Flex Board-To-Board Connector
83
Figure 40: Inserting the Main PCB
83
Installing the Front Cover
84
Figure 41: Attaching the USB Flex Board-To-Board Connector
84
Figure 42: Attaching the OLED Display Board-To-Board Connector
84
Figure 43: Attaching the Front Cover
84
Inserting the Battery
85
Attaching the Back Cover
85
Figure 44: Attaching the Main Screws
85
Figure 45: Inserting the Battery
85
Figure 46: Inserting Fastening Bridges to the Main Housing Slots
85
Installing the Antenna
86
Figure 47: Attaching the Battery Cover
86
Figure 48: Installing the Antenna
86
Appendix A: Service Information
87
Service Information
87
Recommended Programming Equipment
88
Table 29: Recommended Programming Equipment
88
Table 30: Service Replacement Kit Matrix for Main Board (for EMEA)
88
Other manuals for Motorola ST7000
Feature User Guide
91 pages
Product Information Manual
86 pages
4
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Motorola ST7000 Specifications
General
Brand
Motorola
Model
ST7000
Category
Portable Radio
Language
English
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