Gear units – Operating and Assembly Instructions
6 B 1000 en-2518
Pos: 11 /A llg em ein/ Ste uer modul e/I n halts verz eic hnis @ 0\mod_1317978518480_388.docx @ 4078 @ @ 1
Table of Contents
=== Ende der Lis te f ür T e xtmar ke I nhal ts verz eic hnis ===
1 Notes ............................................................................................................................................................ 9
1.1 General information............................................................................................................................ 9
1.2 Safety and information symbols ......................................................................................................... 9
1.2.1
Explanation of labels used .................................................................................................... 9
1.3
Correct use ...................................................................................................................................... 10
1.4 Safety information ............................................................................................................................ 11
1.5
Other documents.............................................................................................................................. 12
1.6
Disposal ........................................................................................................................................... 12
2
Description of gear units .......................................................................................................................... 13
2.1
Type designations and gear unit types ............................................................................................. 13
2.2
Typenschild ...................................................................................................................................... 15
3
Assembly instructions, storage, preparation, installation .................................................................... 16
3.1 Transporting the gear unit ................................................................................................................ 16
3.2 Storage ............................................................................................................................................ 17
3.3 Long-term storage ............................................................................................................................ 17
3.4
Preparing for installation .................................................................................................................. 19
3.5
Installing the gear unit ...................................................................................................................... 21
3.6 Montage von Naben auf Getriebewellen .......................................................................................... 22
3.7 Fitting push-on gear units ................................................................................................................. 23
3.8 Fitting shrink discs............................................................................................................................ 26
3.9
Fitting the covers .............................................................................................................................. 28
3.10 Fitting the covers .............................................................................................................................. 28
3.11 Fitting a standard motor ................................................................................................................... 29
3.12
Fitting the cooling coil to the cooling system .................................................................................... 31
3.13 External oil-air cooler ....................................................................................................................... 32
3.13.1 Assembling the cooling system .......................................................................................... 32
3.13.2 Oil-air cooler electrical connection ...................................................................................... 33
3.14 Nachträgliche Lackierung ................................................................................................................. 33
4
Commissioning ......................................................................................................................................... 34
4.1 Check the oil level ............................................................................................................................ 34
4.2
Activating the automatic lubricant dispenser .................................................................................... 34
4.3
Operation with lubricant cooling ....................................................................................................... 35
4.4
Running-in time for the worm gear unit ............................................................................................ 36
4.5 Checklist .......................................................................................................................................... 36
5 Service and maintenance ......................................................................................................................... 37
5.1 Service and Maintenance Intervals .................................................................................................. 37
5.2 Service and Maintenance Work ....................................................................................................... 38
6 Appendix .................................................................................................................................................... 43
6.1
Versions and maintenance ............................................................................................................... 43
6.2 Lubricants ........................................................................................................................................ 57
6.3 Lubricant quantities .......................................................................................................................... 59
6.4 Helical gear unit ............................................................................................................................... 60
6.5
Torque values .................................................................................................................................. 67
6.6
Betriebsstörungen ............................................................................................................................ 68
6.7 Leakage and leak-tightness ............................................................................................................. 69
6.8
Repair information ............................................................................................................................ 70
6.8.1 Repairs ............................................................................................................................... 70
6.8.2
Internet information ............................................................................................................. 70
6.9 Abbreviations ................................................................................................................................... 70
118
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