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Nidec ID300 User Manual

Nidec ID300
53 pages
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Countless Solutions. Expert Support.
ID300/302
Integrated Motor and Drive
INSTALLATION AND QUICK START
COMMISSIONING GUIDE

Questions and Answers:

Nidec ID300 Specifications

General IconGeneral
BrandNidec
ModelID300
CategoryEngine
LanguageEnglish

Summary

Safety Information: General Precautions

General Safety Precautions

General safety guidelines and precautions for installation, operation, and maintenance of the ID300/302 motor.

Safety: Usage, Transport, and Installation

Usage and Handling Precautions

Guidelines for safe usage, transportation, storage, and handling of the ID300/302 motor and drive.

Installation Safety Warnings

Critical safety warnings and considerations for the mechanical and electrical installation of the ID300/302 motor.

Safety: Electrical and Operation

Electrical Connection Safety

Safety regulations for electrical connections, including grounding, wiring, and circuit protection.

Operation Safety

Safety instructions for operating the ID300/302 motor and drive, including precautions for live parts.

Start Up Tips: Initial Setup

Jumper Wire Installation

Instructions for installing a jumper wire between Terminals 6 and 8 to enable the ID300/302 to start.

RTC Keypad and Cable Usage

Details on using the standard factory RTC keypad and cable for programming and operation.

Configuration: 0 Menu Parameters

0 Menu Overview

Overview of the 22 parameter menus, focusing on custom configuration and basic parameter settings.

Application-Related 0 Menu Parameters

Key application-related parameters in 0 Menu, including direction of rotation and starting from last set point.

Keypad Operation: Setup and Faults

Fault Condition Reset Procedure

Procedure for resetting fault conditions using the RTC Keypad or by removing electrical power.

Using the Keypad for Programming

Guidance on using the keypad for programming and saving parameters in the ID300/302 unit.

Drive Functions: Parameters and Operations

Drive Functions and Button Operations

Explanation of keypad buttons and functions for operating the drive and navigating menus.

Changing Parameter 0.008 - Force Reference Direction

Step-by-step guide to changing the motor rotation direction using Parameter 0.008.

Product Overview: ID300/302 Integrated Drive

General Operating Principles

Describes the ID300/302 as a 3-phase induction motor with integrated variable speed drive.

Designation and Presentation

Explains the product designation system and presents visual diagrams of the ID300/302 components.

Product Identification: Labels and Nameplates

ID300/302 Label Information

Details the information found on the ID300/302 drive label, including reference and input/output specifications.

Motor Nameplate Data

Explains the motor nameplate data and provides a table of designations and their descriptions.

Product Presentation: Component Layout

ID300/302 Component Layout

Illustrates the physical presentation of ID300/302 drives for sizes 1, 2, and 3, showing optional keypads and fans.

Environmental: Operating Conditions

Ambient Temperature Specs

Specifies operating temperature limits and de-rating conditions for the ID300/302 motor.

Storage and Transport Conditions

Outlines recommended storage conditions, including temperature, humidity, and handling precautions.

Electrical: Characteristics and Ratings

General Electrical Characteristics

Details general electrical characteristics such as voltage imbalance, starts per hour, efficiency, and overload capabilities.

ID300 Drive and Motor Ratings

Provides specific electrical ratings for ID300 drives and motors across different voltage and current ranges.

Electrical Ratings: ID300 Specifics

ID300 Ratings Table

Lists detailed ratings for ID300 drives and motors, including input current, output power, and fuse information.

Electrical: Earth Leakage

Ground Leakage Values

Provides leakage current values for motor and drive configurations at different frequencies and voltages.

RCD Usage and EMC Filters

Guidance on using Type B RCDs with the ID300/302 and recommendations for EMC filters.

Protection: Thermal Overload

Motor Thermal Protection

Explains internal motor protection features, including I2t calculation and optional PTC thermistor integration.

Drive Thermal Protection

Describes how drive output overload causes IGBT junction temperature rise and potential tripping.

Protection: Surge Immunity

Control Circuit Surge Protection Measures

Discusses surge immunity for control circuits and measures for protection against voltage surges.

Optional Features: Keypads

Keypad Options Details

Details available options for the ID300/302, specifically focusing on keypads like ID-SIZE1 and Field Keypad RTC.

Mechanical Installation: Core Procedures

Installation: Initial Checks

Checklist for initial inspection of the ID300/302 before installation, including checking for transport damage.

Installation: Handling Safety

Safety warnings and guidelines for handling the motor and drive, including the use of lifting rings.

Installation: Cooling System

Motor and Drive Cooling

Explains how the motor and drive are cooled and the importance of ensuring ventilation air inlets are unobstructed.

Installation: Mounting Guidelines

Motor Mounting Guidelines

Guidance on mounting the motor in the specified position on a rigid base, considering fixing holes.

Mechanical: Coupling and Balancing

Coupling: Preparation Steps

Steps for preparing the motor shaft before coupling, such as turning by hand and draining condensation.

Coupling: Balancing Requirements

Information on motor balancing standards (NEMA MG1) and the importance of balancing coupling elements.

Electrical Connections: Main Guide

Connections: Terminal Access

Instructions on how to access the terminal blocks by removing the cover, with IP55 protection considerations.

Connections: Terminal Layouts

Terminal Block Identification

Identifies the location of various terminal blocks (relay, STO, control, AC power) on size 1/2 and size 3 drives.

Connections: Cable Management

Cable Routing and IP55 Glands

Guidance on cable routing, use of cable glands, and maintaining IP55 protection.

Connections: Cable and Fuse Selection

Selecting Cables and Fuses

Provides a table for selecting appropriate cable sizes and fuses based on mains supply and input current.

Connections: Power Wiring

Power Connection Safety and Diagram

Safety warnings and diagrams for making power connections, emphasizing grounding requirements.

Connections: Control Wiring

Control Circuit Wiring Precautions

Details on control circuits, isolation, inductive loads, and wiring precautions for the ID300/302.

Connections: Terminal Specs

Terminal Functionality and Specifications

Specifies characteristics for terminals like +10V, 0V, ADI1, ADI2, ADIO3, and digital inputs/outputs.

Safety Features: Safe Torque Off

Safe Torque Off Function Details

Explains the Safe Torque Off function for safety-critical applications and associated warnings.

Connectivity: Serial Port

Serial Communication Port Usage

Discusses serial communication port usage, isolation requirements, and Nidec's Isolated Serial Communications Lead.

Commissioning: Quick Start Guide

Keypad Commissioning Guide

Guide to commissioning using the RTC or ID-SIZE keypad, including understanding the display.

Commissioning: Keypad Display and Editing

Understanding Keypad Display

Explains the different displays and button functions on the Field Keypad RTC and ID-SIZEx-Keypad.

Reading and Editing Parameters

Details the process of navigating and editing parameters using the drive's keypad, including saving changes.

Commissioning: Parameter Management

Menu Structure and Navigation

Describes the drive's parameter structure, menus, and how to navigate between them.

Saving Parameter Changes

Procedure for saving parameter changes, especially for advanced menus where automatic saving is not available.

Commissioning: Default Settings

Restoring Factory Defaults

Method for restoring factory default parameter values and warnings about losing custom settings.

Commissioning: Rapid Keypad Setup

Quick Start-Up Procedure

Step-by-step guide for quickly commissioning the drive using a keypad, including connections and status indications.

Keypad Status Indications

Table explaining the meaning of different status strings displayed on the keypad during operation.

Commissioning: Terminal Control

Control Connection Diagram

Diagram showing control connections for commissioning via terminals.

Commissioning: Network Protocols

Commissioning via Fieldbus/Modbus

Instructions for commissioning using fieldbus networks or Modbus RTU, including setting control and status words.

Configuration: Standard Parameters

Lists basic parameters for standard configuration, grouped in 0 Menu for easy setup.

Configuration: Menu 0 Details

Menu 0 Parameter List

Table listing parameters within Menu 0, their definitions, main menu, and default values.

Configuration: Menu 0 Extended Details

Extended Menu 0 Parameter List

Continuation of Menu 0 parameters, covering a wider range of settings and definitions.

Diagnostics: System Faults

Diagnostics: Trip Codes

Lists common trip codes, their conditions, and descriptions for diagnosing drive faults.

Diagnostics: Common Trip Codes

Common Drive Trip Codes

Further details on trip codes such as Motor Too Hot, OI ac, Over Speed, and Over Volts.

Diagnostics: Alarm Codes

Drive Alarm Codes and Meanings

Explains various alarm strings displayed on the keypad, including Motor Overload and Fan alarms.

Software Features: PLC and MCS

PLC Programming and Software Tools

Information about the drive's onboard PLC capabilities and the Machine Control Studio programming software.

Software Tools: Connect Application

Connect Software for Commissioning

Details on the "Connect" software for commissioning, start-up, and monitoring, including system requirements and notes.

Troubleshooting: Common Issues

Troubleshooting: Motor Noise

Identifies possible causes and remedies for abnormal or noisy motor operation.

Troubleshooting: Motor Heat

Lists causes and solutions for motors overheating, including overload, ventilation, and voltage issues.

Troubleshooting: Motor Start Failure

Troubleshooting Motor Start Failures

Troubleshooting steps for motors that fail to start, covering both no-load and on-load conditions.

Maintenance: Procedures and Checks

Maintenance: Initial Operation Checks

Recommended checks after initial operation, such as verifying screw tightness and belt/chain tension.

Maintenance: Cleaning Instructions

Instructions for cleaning the motor and drive housing, emphasizing dry cleaning and avoiding dust ingress.

Maintenance: Condensation and Bearings

Maintenance: Condensation Draining

Importance of draining condensation water from the motor to prevent damage and maintain warranty.

Maintenance: Bearing Care

Information on permanently greased bearings and factors affecting their grease life.

Document Notes

Product Warranty: Limited Terms

Warranty: Coverage Details

Details the terms and conditions of the limited warranty provided by Nidec Motor Corporation.

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