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Nivus OCM PRO CF User Manual

Nivus OCM PRO CF
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Instruction manual
OCM Pro CF
®
OCM Pro CF - Rev. 09 as of 07.06.2016 page 1
Instruction Manual for
OCM Pro CF Measurement Device
(Original Instruction manual German)
valid as of Software Revision No. 5.08
Firmware Radar: v1.00
NIVUS GmbH
Im Taele 2
75031 Eppingen, Germany
Phone +49 (0) 72 62 / 91 91 - 0
Fax +49 (0) 72 62 / 91 91 - 999
E-mail: info@nivus.com
Internet: www.nivus.com

Table of Contents

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Nivus OCM PRO CF Specifications

General IconGeneral
BrandNivus
ModelOCM PRO CF
CategoryMeasuring Instruments
LanguageEnglish

Summary

General

Personnel Requirements

Specifies the qualifications and training needed for installation, commissioning, and maintenance personnel.

Qualified Personnel

Defines persons familiar with installation, mounting, start-up, and operation, possessing relevant qualifications.

Applicable Documentation

Lists extra instruction manuals or technical descriptions required for system operation.

Safety Instructions and Hazard Warnings

Used Hazard Warnings

Explains the meaning of general warning symbols and signal words used in the manual.

Safeguards and Precautions

Details essential precautions for safe operation, including germ contamination and power disconnection.

Liability Disclaimer

States the manufacturer's right to change document contents and disclaims responsibility for consequences.

User’s Responsibilities

Outlines user obligations regarding safety directives, operating permits, and local regulations.

Device Identification

Describes the nameplate information and its importance for queries and orders.

Installation of Spare Parts and Parts subject to wear and tear

Emphasizes using certified parts and warns against using non-original replacements.

Device Versions

Provides an overview of different OCM Pro CF transmitter versions based on type key.

Overview and Intended Use

Overview

Presents a general overview of the OCM Pro CF, including enclosure types and components.

Intended Use

Specifies the device's intended purpose, lifetime, and application in flow measurement.

Specifications

Storing, Delivery and Transport

Receipt

Instructions for checking delivery completeness and reporting transit damage.

Delivery

Lists standard components included in the OCM Pro CF measurement system delivery.

Storing

Specifies storage conditions, including temperature, humidity, and protection requirements.

Transport

Provides guidance on protecting the measurement system during transportation.

Return

Details the procedure and conditions for returning units to the manufacturer.

Functional Description

General

Describes the OCM Pro CF as a stationary system for flow measurement and data storage.

Level measurement using water ultrasound

Explains the water-ultrasonic level measurement method using transit time.

Level Measurement using Pressure

Details level measurement using a piezoresistive pressure sensor based on water column pressure.

Level Measurement using external Level Sensor

Describes using an external 4-20 mA signal for level input, referencing i-Series sensors.

Flow Velocity Detection

Explains the ultrasonic burst method for flow velocity detection using piezo crystals.

Flow velocity via Surface Radar OFR

Describes using radar waves reflected from the water surface for velocity measurement.

Installation and Connection

Installation Instructions

General guidelines for proper installation, avoiding specific environmental conditions.

Fastening Wall Mount Enclosure

Details on how to securely fasten the wall mount enclosure using screws and dowels.

Wall Mount Enclosure Dimensions

Provides the physical dimensions of the wall mount enclosure for installation planning.

Electrical Installation

Covers electrical installation requirements, safety precautions, and wiring standards.

Connection of Transmitter in Wall Mount Enclosure

Explains the different transmitter versions and their terminal clamp markings.

Sensor connection - Wall mount enclosure

Illustrates how to connect flow velocity or water-ultrasonic combi sensors to the transmitter.

Wall Mount Enclosure Overvoltage Protection

Recommends overvoltage protection devices for power supply and mA-outputs for effective protection.

Connection of the panel mount enclosure

Describes how to connect the panel mount enclosure, including fastening.

Fastening the panel mount enclosure

Details the process of fastening the panel mount enclosure after cutting the panel.

Panel Mount Enclosure Dimensions

Provides the physical dimensions of the panel mount enclosure for installation planning.

Panel mount enclosure sensor connection

Shows how to connect sensors to the panel mount enclosure's reverse side.

Panel Mount Enclosure Overvoltage Protection

Illustrates overvoltage protection for power supply and analog inputs/outputs in panel mount enclosures.

Power Supply Wall and Panel Mount Enclosure

Explains how to power the unit using AC or DC supply and the function of slide switches.

Regulator Mode

Describes the conditions and features required for using the transmitter to control flow rate.

General

Notes that control technology knowledge is required for controller setup and highlights M4 type features.

Construction of Measurement Section

Refers to installation instructions for correlation and Doppler sensors for construction details.

Regulator Mode Wiring Diagram

Provides a wiring diagram for the regulator mode, showing connections for control and feedback.

Control Algorithm

Explains the control algorithm, emphasizing the use of all digital inputs for slide valve control.

Communication

Details communication options for remote access and data transmission.

General

Explains communication capabilities, especially remote access via the Internet.

Initial Start-Up

General

Provides notes to the user, emphasizing manual reading, wiring, and contact information.

Operator Panel

Describes the 18-button keypad and its key assignments for data input.

Display

Details the OCM Pro CF's graphic display, resolution, and the meaning of display elements.

Operation Basics

Explains menu navigation using control keys and the functions of specific keys.

Parameter Setting

Setting Basics

Explains the process of parameter setting, PIN code usage, and saving/rejecting modifications.

Operation Mode (RUN)

Describes the standard operation mode and its submenus for viewing data and status.

Standard

Displays measurement place name, time, flow rate, level, and average velocity.

Graphics

Indicates velocity distribution in a vertical path and explains interpretation of the profile.

Day totals

Allows viewing flow totals for the past 7 days and modifying the totalisation interval.

Error Messages

Monitors unit function interruptions, ordering errors by date/time, and allows deletion.

Trend

Records average cycle values for level, velocity, and height over past days.

Display Menu (EXTRA)

Allows modification of basic screen settings, units, language, and display contrast/brightness.

Units

Enables selection of units for flow, velocity, level, and total values.

Unit System

Allows selection between metric, English, and American unit systems.

Language

Lists available languages for communication and message indication on the display.

Display

Adjusts display settings like contrast and brightness using arrow keys.

System Time

Includes an internal clock for functions; settings can be modified via 'Date' and 'Time' menus.

Set Total-Counter

Allows resetting the totalizer, typically used when replacing a transmitter.

Parameter Menu (PAR)

The most extensive menu for OCM Pro CF settings, covering essential parameters.

Parameter Menu "Measurement Place"

Defines the measurement place, including name, geometry subdivision, and channel shape.

Name (of measurement place)

Allows defining a name for the measurement place, similar to mobile phone text entry.

Subdivide Geometry

Enables parameter setting for large special profiles with convex tops into zones.

Channel Profile(s)

Allows selection and setting of standard channel profiles like pipe, egg, or rectangle.

Channel Dimensions

Enables input of respective channel dimensions based on the chosen profile.

Sludge level

Considers sludge level as a non-moving sub-area subtracted from the total hydraulic area.

Low-flow volume Qmin

Suppresses lowest movements or apparent volumes, setting values below Qmin to zero.

Parameter Menu “Level “

Defines parameters for level measurement, depending on the selected sensor type.

Sensor type 1: Air-ultrasonic (Air-US NIVUS)

Describes level measurement using an active air-ultrasonic sensor from top down.

Sensor type 2: Water-ultrasonic (Water-US internal)

Explains level measurement using water-ultrasound from bottom up with combi sensors.

Sensor type 3: 2-Wire probe EX

Covers level measurement using external 2-wire Ex probes like pressure or echo sounder types.

Sensor type 4: Fixed value

For permanently filled pipes; constant filling level entered for flow calculation.

Sensor type 5: Internal pressure

Level measured using combi sensors with integrated pressure cells from bottom up.

Sensor type 6: 2-wire probe

Level measured using external 2-wire sources like NivuMaster or HydroBar probes.

Air-US NIVUS + Internal pressure

Combines sensor types 1 and 5 for ranges from 0 cm to flood level.

2-Wire probe (Ex) + internal pressure

Combines sensor types 3 or 6 with type 5, replacing air-US with a 2-wire probe.

Internal Water-US + Internal pressure

Combines sensor types 2 and 5 for levels from 0.5 cm to flood.

Air-US NIVUS + internal water-US

Combines sensor types 1 and 2 for levels from 0 cm up to approx. 80% filling.

Internal Water-US + 2-Wire probe

Combines sensor types 2 and 6 or 3 for applications similar to water-US + air-US.

Air-US NIVUS + Water US internal + Pressure int.

Combines options 1, 2, and 5 for high accuracy from 0 cm to overflow.

Water-US internal + 2-Wire probe (Ex) + Pressure int.

Combines options 2, 3 or 6 with 5, using 2-wire probe for low levels.

Mounting height

Required parameter for sensors not installed directly on channel bottom.

Parameter Menu „velocity “

Covers settings related to flow velocity measurement, including sensor type and position.

Sensor type

Allows changing the sensor type for v-Sensor mode, selecting based on construction.

Mounting place

Allows modification of flow velocity sensor installation height (h) and related parameters.

Parameter Menu "Analog Inputs “

Configures analog inputs, including channel number, name, function, range, and units.

Channel Number

Selects which analog input (1-4) to configure from the available parameters.

Name

Allows assigning a name to the analog input, saved only on the memory medium.

Function

Assigns functions like archive, set point, or regulator mode to the analog input.

Linearisation

Defines analog input span and weighting via a breakpoint table for signal conversion.

Offset

Adds a fixed positive or negative offset to the analog value based on the chosen unit.

Parameter Menu "Digital Inputs "

Enables setting and assigning digital input signals for regulator operation.

Channel number

Selects which analog input (1-4) to set, corresponding to the digital input number.

Name

Assigns a name to the digital input, useful for saving on a memory card.

Function

Assigns regulator functions like control close, open, torque, or lock v-measurement.

Logic

Toggles between inverse and non-inverse input logic for monitoring end switch connections.

Parameter Menu "Analog Outputs"

Defines functions and measurement spans for each analog output.

Channel number

Selects which analog output (1-4) to set based on available parameters.

Name

Assigns a name to the analog output, saved for memory card use.

Function

Assigns functions like flow rate, level, velocity, or temperature output to analog outputs.

Output range

Allows toggling between measurement ranges of 0-20 mA or 4-20 mA.

Measurement span

Defines the span of the enabled analog output, allowing negative values.

Error mode

Defines the analog output condition during errors like cable break or CPU failure.

Parameter Menu "Digital Outputs "

Defines functions and parameters for individual relay outputs.

Channel number

Selects which relay (1-5) to configure using the following parameters.

Name

Name is not required here as it's used for internal unit functions only.

Function

Assigns functions like flow rate, level, velocity output, or error messages to relays.

Logic

Selects between normally open and normally closed relay logic.

Trigger Level

Indicates the menu only if 'Limit contact' function is chosen.

Pulse parameter

Indicates the menu only if 'Impulses' function is chosen.

Parameter Menu "Control unit "

Adjusts transmitter for waste water applications, enabling slide valve monitoring.

Function

Enables control unit functions like slide valve monitoring and quick close control.

Set point

Allows choosing between internal and external set points for the controller.

Internal set point:

Defines the internal set point value in the indicated unit.

External set point:

Configures external set point parameters like measurement range and linearisation.

Offset:

Adds a fixed positive or negative offset to the external set point.

Cable break monitoring

Monitors external setpoint for cable breaks and switches to internal setpoint if detected.

Relays

Allows modification of logic functions for output relays (relay 4 and 5).

Control CLOSED:

Defines logic function of relay 4 (normally closed or normally open).

Control OPEN:

Defines logic function of relay 5 (normally closed or normally open).

End switch

Assigns functions and logic to digital inputs for end switch monitoring.

P-Factor

Proportionality factor affecting regulating time based on deviation from setpoint.

Cycle time

Defines the processing interval of the controller, affecting control behaviour.

Control deviation

Permissible setpoint deviation before a regulating event is executed.

Min pulse time

Defines minimum regulating time for control impulses to ensure mechanical affect.

Shifter time

Monitors spindle breaks, gate breaks, gear defects, or power failures.

Quick close function

Partially closes the slide valve during sudden rainfall events, independent of regulating time.

Automatic flush function

Allows frequent flushing of the measurement section during dry weather operation.

Parameter Menu "Settings "

Allows modification or reset of basic system settings like factory setup and damping.

Load Factory Setup

Performs a system reset, restoring default parameters and losing custom settings.

Service code

Reveals additional system settings requiring expert knowledge, reserved for NIVUS service.

Damping

Adjusts display and analog output damping time (20-600 seconds) for calculated volume jumps.

Stability

Defines the period the OCM Pro operates without level/height measurement value.

Parameter Menu "Storage Mode "

Enables saving flow velocities, levels, temperatures, and rates on a Compact Flash Card.

Memory card slot

Information on inserting the memory card correctly into the unit's faceplate slot.

Operation mode

Enables or disables data storage, allowing disabled or cyclic storage modes.

Mode

Toggles between disabled (no storage) and cyclic storage of flow, velocity, level, and temperature.

Periodic interval

Sets the memory cycle, allowing selection between 1 minute and 1 hour intervals.

Select data

Defines which data sets are stored in addition to level, velocity, and temperature.

Analog I1 to I4

Setting for saving analog inputs, relevant for OCP/M4 units with additional analog inputs.

System

Determines if system parameters, errors, and events are saved to the memory card.

Units

Defines units for saving flow, level, and velocity readings, selectable from metric or English.

Format of numbers

Allows choosing between commas or dots for decimal points in number formats.

Data Structure on Memory Card

Describes the file structure on the memory card, including folders for data and parameters.

DATA

Specifies where day totals are saved (TOTAL.TXT) and how to save them via I/O menu.

Flash

Folder for backup files (Q_H_V_T.TXT) and diagnostic messages (DIAG.TXT).

PARA

Folder containing parameter files with date stamps for retracing settings.

NIVIDENT

Stores the name of the measurement place; prompts reformatting if it differs from OCM Pro CF.

Name of Measurement Place.TXT

File where measurement values are saved, using the measurement place name.

PARAMET.NIV PARAMET.TXT

Files created when saving parameters; PARAMET.NIV for upload, PARAMET.TXT for print.

Parameter Menu "Communication "

Configures communication settings for remote access and data transmission.

Remote control

Selects options for remote access: Off, Modem (GPRS, analog, ISDN), or Ethernet.

Ethernet

Defines IP address assignment (automatic via DHCP or manual).

Modem

Selects the type of integrated modem (analog, ISDN, GPRS) for connection.

E-Mail

Allows sending received data to up to 4 recipients via email.

DNS Server

Configures DNS settings for internet access, allowing automatic or manual assignment.

Direct access

Enables direct 1:1 connection via Laptop/PC, network cable, and RJ45 interface.

Modbus

Determines communication to a master via Modbus TCP on the Ethernet interface.

Signal Input/Output Menu (I/O)

I/O-submenu

Overview of submenus for sensor assessment and checking signal inputs/outputs.

I/O Menu „Analog inputs ”

Allows control and checking of analog input values routed to transmitter clamps.

I/O Menu

Shows digital input values routed to transmitter clamps, settable to 'OFF' or 'ON'.

I/O Menu „Analog Outputs”

Indicates calculated values to be sent as mA signals to the analog converter.

I/O Menu „Digital Outputs”

Displays conditions calculated by transmitter and routed to relay for output purposes.

I/O Menu „Sensors”

Assesses sensor conditions, providing information on measurement place quality and echo signals.

V-Sensor

Displays a table of individual velocities and heights of measurement windows.

H sensors

Indicates measured filling levels, depending on sensors used for level measurement.

H echo profile

Active on water-ultrasonic (bottom) and air-ultrasonic (top) level measurement.

T-Sensor

Allows viewing measured water and air temperatures.

I/O Menu "Interfaces"

Contains transmission speed of internal interfaces, for service purposes only.

I/O Menu "Controller"

Visible only if the controller is enabled in the PAR menu.

I/O-Menu "Memory Card"

Enables viewing memory card info, saving/reading data, and loading parameters.

Info

Recalls memory card information, including remaining capacity, if the card is plugged in.

Format card

Formats the plugged memory card after data transfer or initial use.

Store parameter

Saves all OCM Pro CF parameter settings to the memory card for backup.

Calibration and Calculation Menu (CAL)

Cal-Menu "Level“

Allows adjusting level measurements, especially for pressure sensors with zero point drift.

Cal-Menu "Flow Velocity “

Defines the flow velocity range for measurement and processing.

min. + max. value

Sets the flow velocity range the OCM Pro CF can measure and process.

Velocity h_crit

Indicates the filling level below which flow velocity measurement is not possible.

h_crit

Defines the level below which flow velocity cannot be measured.

Auto calculation

Performs automatic self-calculation of discharge based on decreasing level.

Manning-Strickler

Calculates theoretical discharge using settings for dimensions, slope, and roughness.

Cal-Menu "Analog Outputs "

Allows simulating OCM Pro output signals for testing purposes.

Channel number

Selects the analog output (1-4) to be simulated by entering its number.

Simulation

Enters the desired value in mA to directly output on the selected analog clamp.

Cal-Menu "Relay Outputs “

Allows simulation of desired relays by pressing left/right arrow keys.

Cal-Menu „Simulation“

Simulates theoretical flow by entering level and velocity values.

Parameter Tree

Parameter Menu (PAR) Part 1

Details the structure of the Parameter Menu (PAR) starting with measurement place settings.

Parameter Menu (PAR) Part 2

Continues the Parameter Menu (PAR) structure, covering level and sensor type settings.

Parameter Menu (PAR) Part 3

Continues the Parameter Menu (PAR) structure, detailing flow velocity and analog input settings.

Parameter Menu (PAR) Part 4

Continues the Parameter Menu (PAR) structure, covering analog and digital output settings.

Parameter Menu (PAR) Part 5

Continues the Parameter Menu (PAR) structure, detailing control unit and end switch settings.

Parameter Menu (PAR) Part 6

Continues the Parameter Menu (PAR) structure, covering flush function and storage settings.

Parameter Menu (PAR) Part 7

Continues the Parameter Menu (PAR) structure, detailing communication and network settings.

Troubleshooting

No indication of flow (>0< or >----<)

Addresses issues with flow indication, covering connection, sensor, and programming problems.

Negative flow direction

Troubleshoots incorrect flow direction indication and suggests sensor rotation or parameter adjustment.

Programming

Suggests a complete check of transmitter parameter settings for programming errors.

No screen (black / flickering)

Covers issues related to the display, including power supply and memory card problems.

Display Error Sensor >X<

Explains error messages related to sensors, communication, and mechanical stability.

Messwert instabil

Addresses unstable measurements due to hydraulic conditions or sensor issues.

Unplausible measurement value

Covers issues with external level signals, sensor connections, and programming parameters.

Faulty relay output

Troubleshoots faulty relay outputs by checking connections, power supply, and output functions.

No controller function

Addresses issues where the controller function is not active, checking connections and parameters.

Faulty mA output

Troubleshoots faulty mA outputs by checking connection polarity and function assignments.

No / incomplete data on memory card

Covers issues with memory cards, including defects, unauthorized manufacturers, and formatting.

Verification of the Measurement Systems

12.1 General

Outlines the general procedure for verifying the measurement system, involving power and communication checks.

12.2 Verification of Combi Sensor with Pressure Measurement Cell

Recommends regular calibration for sensors with pressure measurement cells due to zero point drift.

12.3 Verification of external Level Measurement

Provides steps for verifying external level measurements, including zero point adjustment and signal comparison.

12.4 Verification and Simulation of Input and Output Signals

Explains how to verify sensors and check signal inputs/outputs using the I/O menu.

12.5 Verification of Flow Velocity Measurement

Describes how to view flow velocities and troubleshoot disturbed graphs.

Mechanical disturbance

Identifies mechanical issues like sensor build-up or blockage as causes for disturbed graphs.

Hydraulic disturbance

Points to unfavorable sensor installation position or low quality readings as hydraulic disturbances.

Missing level measurement

States that flow velocity cannot be measured without a working level measurement.

Alternative flow velocity determination:

Provides a temporary reprogramming method to verify flow velocity if level measurement is defective.

Maintenance and Cleaning

13.1 Transmitter

Describes the transmitter as virtually maintenance-free, requiring only occasional cleaning.

13.2 Sensors

Refers to separate technical instructions for comprehensive sensor maintenance and cleaning.

Accessories

Table "Manning - Strickler Coefficients “

Emergency

Dismantling/Disposal

Table of Pictures

Index

Certificates and Approvals

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