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NorAM 65 E T4 FINAL - User Manual

NorAM 65 E T4 FINAL
196 pages
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65
E
T4 FINAL
|
Motor Grader
Operator’s Manual
June, 2018
Part # 34491
S/N: Tier 4 Final 65ET10101 – UP
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Summary

Section 1: Safety

Safety Messages

General safety messages appear in this section. Specific safety messages are located in appropriate sections.

Safety Symbol Explanation

Explains the safety alert symbol and its use with exclamation marks and other symbols.

General Safety Messages

Lists important general safety rules for machine operation.

Slope Operation Safety

Precautions for driving the machine at a speed suitable for the terrain.

Safety Decals - Inspect

Information on how to maintain safety decals on the machine.

Safety Decal Locations

Illustrates the locations of various safety decals on the machine.

Section 2: General Information

Intended Use

Specifies the intended applications for the 65ET motor grader.

Introduction to This Manual

Explains the purpose and content of the operator's manual.

Machine Description

Describes the grader, its main components, articulation, and power train.

Identification Numbers

Explains how to locate serial numbers for machine and component identification.

Component Identification and Locations

Details various components and their locations on the machine.

Electronic Display

Describes the electronic display, indicator lamps, and operating screens.

Section 3: Operation

Mounting and Dismounting

Safe procedures for mounting and dismounting the machine.

Daily Pre-Starting Inspection

Guides for performing a walk-around inspection before starting the engine.

Rollover Protective Structure (ROPS)

Rules for using ROPS/FOPS and actions during a rollover.

Machine Starting Procedure

Step-by-step instructions for preparing to start the engine.

Machine Shutdown Procedure

Procedures for safely shutting down the engine and machine.

Engine Speed

Instructions on setting and varying engine speed using controls.

Driving the Machine

Precautions and guidelines for operating the machine on various terrains.

Steering

Explanation of steering methods, including front wheel lean.

Articulation

Details on the articulating frame and its operational uses.

Moldboard and Implement Operation

Overview of hydraulic operation for moldboard and implements.

Power-Shift Transmission

Instructions on using the power-shift transmission control lever.

Digging

Techniques for digging ditches and trenches with the moldboard.

Leveling and Smoothing

Methods for leveling and smoothing surfaces with the moldboard.

Section 4: Lubrication and Maintenance - Grader Components

Safety Messages

General safety warnings applicable to maintenance procedures.

General Information

Importance of proper maintenance and fluid disposal.

Welding Precautions

Procedures to prevent damage to electronic controls and bearings during welding.

Service Intervals

Guidelines for adjusting service intervals based on operating conditions.

Preventing Contamination

Methods to prevent contamination during fluid and filter changes.

Accessing Lubrication and Check Points

Instructions on accessing lubrication points and components.

Lubrication;Fluid Level Check

Table detailing lubrication and fluid checks with intervals and quantities.

Maintenance Intervals

Table outlining service hours and required maintenance tasks.

Fuel - Check; Add

Procedure for checking and adding fuel to the machine.

Diesel Exhaust Fluid (DEF) - Check; Add

Procedure for checking and adding Diesel Exhaust Fluid (DEF).

Hydraulic Oil - Check

How to check the hydraulic oil level using the sight gauge.

Transmission Oil - Check

How to check the transmission oil level.

Radiator Coolant - Check

Procedure for checking the radiator coolant level.

Every 50 Hours or Weekly

Maintenance tasks to be performed every 50 hours or weekly.

Every 100 Hours

Maintenance tasks to be performed every 100 hours.

Foot Brake - Test

Procedure to test the function of the foot brake.

Every 250 Hours or Monthly

Maintenance tasks to be performed every 250 hours or monthly.

Tire Inflation Pressure - Check

How to check tire inflation pressure and recommended values.

Every 500 Hours or 3 Months

Maintenance tasks to be performed every 500 hours or 3 months.

Hydraulic Oil Filter - Change

Procedure for changing the hydraulic oil filter.

ROPS and FOPS - Inspect

Inspection procedures for Rollover and Falling Object Protection Systems.

Battery - Check

How to check the 12V battery and perform a load test.

Every 500 Hours or 6 Months

Maintenance tasks to be performed every 500 hours or 6 months.

Every 1000 Hours or 6 Months

Maintenance tasks to be performed every 1000 hours or 6 months.

Transmission Oil and Filter - Change

Procedure to change the transmission oil and filter.

Every 2000 Hours or 1 Year

Maintenance tasks to be performed every 2000 hours or 1 year.

Hydraulic Oil -Change

Procedure to change the hydraulic oil.

When Required

Maintenance tasks to be performed when required.

Parking Brake - Check

How to check the parking brake lever engagement and linkage.

Circle Guide - Adjust

Procedure to adjust the circle guides for proper operation.

Moldboard Cutting Edge - Replace

How to replace worn or damaged moldboard cutting edges and end bits.

Battery - Charge

Procedure for charging the machine's battery.

Battery - Replace

Procedure for replacing the machine's battery.

Section 5: Lubrication and Maintenance - Cummins Tier 4 Final

General Information

General maintenance information specific to the Cummins engine.

Service Intervals

Guidelines for adjusting service intervals for the Cummins engine.

Preventing Contamination

Methods to prevent contamination during service for the Cummins engine.

Accessing Lubrication and Check Points

Instructions on accessing lubrication and check points for the Cummins engine.

Maintenance Intervals

Table of service hours and tasks for the Cummins engine.

Every 10 Hours or Daily

Maintenance tasks for the Cummins engine at 10-hour or daily intervals.

Engine (Lubricating) Oil Level - Check

How to check the engine oil level for the Cummins engine.

Every 250 Hours or Every 3 Months

Maintenance tasks for the Cummins engine at 250-hour or 3-month intervals.

Every 500 Hours or Every 6 Months

Maintenance tasks for the Cummins engine at 500-hour or 6-month intervals.

Fuel Filters - Change

Procedure for changing the fuel filters on the Cummins engine.

Engine (Lubricating) Oil and Filters - Change

Procedure for changing engine oil and filters for the Cummins engine.

Every 1000 Hours or 1 Year

Maintenance tasks for the Cummins engine at 1000-hour or 1-year intervals.

Every 2000 Hours or 2 Years

Maintenance tasks for the Cummins engine at 2000-hour or 2-year intervals.

When Required

Maintenance tasks for the Cummins engine that are performed when required.

Air Filter Outer Element - Replace

How to replace the air filter outer element on the Cummins engine.

Air Cleaner Secondary Element - Replace

How to replace the air cleaner secondary element on the Cummins engine.

Fuses - Replace

Procedure for replacing fuses in the Cummins engine's electrical system.

Section 6: Lubrication and Maintenance - CAT Tier 4 Final

General Information

General maintenance information specific to the CAT engine.

Service Intervals

Guidelines for adjusting service intervals for the CAT engine.

Preventing Contamination

Methods to prevent contamination during service for the CAT engine.

Accessing Lubrication and Check Points

Instructions on accessing lubrication and check points for the CAT engine.

Maintenance Intervals

Table of service hours and tasks for the CAT engine.

Every 10 Hours or Daily

Maintenance tasks for the CAT engine at 10-hour or daily intervals.

Engine Coolant Level - Check

How to check the engine coolant level for the CAT engine.

Engine Air Cleaner Service Indicator - Check

How to check the engine air cleaner service indicator.

Every 50 Hours or Weekly

Maintenance tasks for the CAT engine at 50-hour or weekly intervals.

Hoses and Clamps - Inspect; Replace

Procedure to inspect and replace hoses and clamps on the CAT engine.

Fuel Tank Water and Sediment - Drain

How to drain water and sediment from the fuel tank.

Every 250 Hours

Maintenance tasks for the CAT engine at 250-hour intervals.

Engine Oil Sample - Obtain

Procedure for obtaining engine oil samples.

Every 500 Hours

Maintenance tasks for the CAT engine at 500-hour intervals.

Fan Clearance - Check

How to check the fan clearance.

Every 500 Hours or 1 Year

Maintenance tasks for the CAT engine at 500-hour or 1-year intervals.

Engine Air Cleaner Primary Element - Clean; Replace

How to clean or replace the primary air cleaner element.

Engine Oil and Filter - Change

Procedure for changing engine oil and filter for the CAT engine.

Fuel Filters - Change

Procedure for changing the fuel filters on the CAT engine.

Radiator - Clean

Procedure for cleaning the radiator.

Every 1000 Hours

Maintenance tasks for the CAT engine at 1000-hour intervals.

Water Pump - Inspect

How to inspect the water pump.

Every 1500 Hours

Maintenance tasks for the CAT engine at 1500-hour intervals.

Engine Crankcase Breather Element - Replace

How to replace the engine crankcase breather element.

Every 2000 Hours

Maintenance tasks for the CAT engine at 2000-hour intervals.

Aftercooler Core - Inspect

How to inspect the aftercooler core.

Engine Mounts - Inspect

How to inspect the engine mounts.

Starting Motor - Inspect

How to inspect the starting motor.

Turbocharger - Inspect

How to inspect the turbocharger.

When Required

Maintenance tasks for the CAT engine that are performed when required.

DEF Filler Screen - Clean

How to clean the DEF filler screen.

DEF Tank - Flush

How to flush the DEF tank.

Engine - Clean

Procedures for cleaning the engine.

Section 7: Specifications

65 ET CUMMINS Tier 4 Final Engine

Technical specifications for the Cummins Tier 4 Final engine.

65 ET CAT Tier 4 Final Engine

Technical specifications for the CAT Tier 4 Final engine.

Torque Converter

Specifications for the torque converter.

Transmission

Specifications for the transmission system.

Steering

Specifications for the steering system.

Articulation

Specifications for the articulation system.

Tires

Specifications for the tires, including size and inflation pressure.

Fluid Capacities

Table listing fluid capacities for various machine systems.

Electrical System

Specifications for the electrical system components.

Power Brakes

Specifications for the power brake system.

Park Brake

Specifications for the park brake system.

Tandem Drive

Specifications for the tandem drive system.

Front Axle

Specifications for the front axle.

Rear Axle

Specifications for the rear axle.

Hydraulic Pump

Specifications for the hydraulic pump.

Hydraulic Control Valve

Specifications for the hydraulic control valve.

Hydraulic System

Specifications for the hydraulic system.

Drawbar

Specifications for the drawbar.

Circle

Specifications for the circle assembly.

Circle Turn Gearbox and Motor

Specifications for the circle turn gearbox and motor.

Moldboard

Specifications for the moldboard.

Moldboard Dimensions

Dimensions of the standard and optional moldboards.

Blade Pitch Angle

Specifications for normal, minimum, and maximum blade pitch angles.

Blade Side Shift

Specifications for moldboard side shift.

Moldboard Reach (10 ft Moldboard)

Moldboard reach dimensions with straight and articulated frame.

Cylinders

Specifications for various hydraulic cylinders used on the machine.

Operation Weights

Operating weights of the machine and its components.

Options

Specifications for optional attachments like scarifier and dozer blade.

Scarifier

Specifications for the scarifier attachment.

Dozer Blade

Specifications for the dozer blade attachment.

Cab

Features and specifications related to the machine's cab.

MINIMUM HARDWARE TIGHTENING TORQUES

Torque values for metric and inch hardware and locknuts.

Section 8: Troubleshooting

Engine

Troubleshooting guidance for engine-related problems.

TRANSMISSION

Troubleshooting for transmission operational issues.

HYDRAULICS AND IMPLEMENTS

Troubleshooting for hydraulic and implement system problems.

NorAM 65 E T4 FINAL Specifications

General IconGeneral
BrandNorAM
Model65 E T4 FINAL
CategoryConstruction Equipment
LanguageEnglish