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Nordson
Paint Sprayer
Encore
Nordson Encore Installation, Troubleshooting, Repair
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Installation
3-6
Part 1618871
−
01
2020 Nordson Corporation
Pneumatic Connections
See Figure 3-2. Cable codes are called out for reference to Figure 3-1 and
T
ables 3-1 and 3-2.
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Electrode
Air W
ash
Flow
Atomizing
Air
Out to
HD Pump
Module
Out to
HD Pump
Module
Out to
Spray
Gun
For HD Pumps
Electrode
Air W
ash
Flow
Atomizing
Air
Out to
VT Pump
Out to
VT Pump
Out to
Spray
Gun
For VT Pumps
Auxiliary
Air Out
Air
Input
Figure 3-3
Console Rear Panel (Cover Removed)
29
31
Table of Contents
Default Chapter
5
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Safety Labels
12
System Overview
13
Console and System Hardware and Software
14
Main Controller Components
14
Auxiliary Controller Components
14
Remote Controller
14
Touchscreen Interface
16
Interlock Keyswitch Functions
16
DC Power Supplies
17
Dual Spray Gun Cards
17
Spray Gun Pump Control
17
Iflowr Digital Flow Modules
17
Internal and External Networks
18
Conveyor Encoder
18
Manual Spray Gun Controller Options
18
Specifications
19
General
19
Pump and Spray Gun Pattern Air Quality
19
Special Conditions of Use
20
Approval Labels
20
Main and Auxiliary Cabinet Dimensions
22
Remote Controller Touchscreen Interface
23
Approved Program and User Data Cards/Usb
24
Installation
25
Introduction
25
System Connections
26
Interconnect Cable Connections
26
Interconnect Cables
27
Electrical Connections
29
Pneumatic Connections
30
CAN Network Connections and Settings
31
Terminations
32
CAN Address and Termination Settings
33
Manual Spray Gun Controller Termination
33
Manual Spray Gun Controller First-Time Startup
34
Pump Iflow Module Addresses
34
Relay Board
35
Relay Board Leds
36
Power Connections
38
Console Power Cable Connections
38
Grounding
39
PE (Protective Earth) Grounding
39
Electrostatic Grounding
39
Spray Gun Current Path
40
ESD Ground Procedures and Equipment
41
Spray Gun Cable Connections
42
Odd Number of Spray Guns
42
System Upgrades
43
Troubleshooting
45
Spray Gun Card Leds
46
Air Flow Re-Zero Procedure
48
Re-Zero Procedure
48
Backplane
50
Power Supplies
52
Flow Node
54
Relay Board
56
Plc
58
Ewon
62
Repair
65
Spray Gun Control Card Removal/Installation
66
Replacing a Spray Gun Control Card
66
Adding Spray Guns
66
Replacing a Card
67
Plc
68
Touchscreen Replacement
69
Iflow Module Repair
72
Proportional Valve Cleaning
72
Proportional Valve Replacement
74
Gun Air Solenoid Valve Replacement
74
Filter Replacement
74
Parts
75
Introduction
75
Encore Engage Controllers
75
Remote Displays
76
Main Controller Components
78
Main Controller for Remote Display Components
82
Remote Display Components
86
Auxiliary Controller Components
88
Kits
92
Iflow Module
92
Dual Manual Spray Gun Interface Kit
93
Other manuals for Nordson Encore
Product Manual
66 pages
Operator Card
4 pages
Customer Product Manual
139 pages
Instruction Sheet
8 pages
Installation Guide
8 pages
4
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Nordson Encore Specifications
General
Brand
Nordson
Model
Encore
Category
Paint Sprayer
Language
English
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