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FLEXmax 100
OutBack Power FLEXmax 100 User Manual
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900-0209-01-
00 Rev
A
Corporate Headquarters
17825 – 59
th
Avenue N.E.
Suite B
Arlington, WA 98223 USA
+1.360.435.6030
European Office
Hansastrasse 8
D-91126
Schwabach, Germany
+49.9122.79889.0
75
Table of Contents
Default Chapter
3
Table of Contents
3
Important Safety Instructions
6
Symbols Used
6
General Safety
6
Introduction
7
Audience
7
Features
7
Firmware
7
Components and Accessories
8
Battery Types
8
Table 1 Components Included
8
Installation
9
Standards and Requirements
9
Dimensions
9
Installation
10
Installing the Fan
10
Mounting the Charge Controller
10
Keyhole Slot Mount
11
Bracket Mount
12
Wiring
13
Grounding
13
Negative-Ground Systems
13
Positive-Ground Systems
14
External GFDI
15
Ground Fault Detection and Interruption (GFDI)
15
Wiring Size and Requirements
16
Circuit Breaker Size and Requirements
16
Physical Requirements and Conduit
17
PV and Battery Terminals
17
Accessory Terminals and Ports
18
Device and LAN Ports
18
HUB Port
18
Remote Temperature Sensor Port
18
Reset Button
18
Accessory Terminal Block
19
AUX Terminals
19
Fan Connector
19
Rapid Shutdown Terminals
19
SD Card
19
Battery Sense Terminals
21
Wiring Diagrams
22
Wiring the Rapid Shutdown Terminals
24
Power up
26
Setting the Nominal Voltage
26
Initial Operation
27
Resetting to Factory Defaults
27
Status and Information
29
LED Indicators
29
Table 2 LED Indicators
29
Modes of Operation
31
Bulk
31
Absorb
32
Table 3 Absorption Timer
32
Floating
33
Silent
34
Table 4 Reasons for Silent Mode
34
Mate3S System Display
35
Battery Status Indicators
35
Charger Indicator
35
Table 5 Battery Status LED Indicators
35
Charge Controller Soft Key
36
Status Screen
36
Stats Screen
37
Error Screen
38
Temps Screen
38
Datalog Screen
39
Graph Screens
40
Programming the Flexmax 100
41
Menu Structure in the Mate3S
41
Charge Controller Settings
42
Charger
42
Mppt
43
Temperature Compensation
43
Battery Equalize
44
Grid-Tie Mode
44
Auxiliary Output
45
Auxiliary Mode Screens
45
Table 6 aux Mode Functions
45
Calibrate
50
Reset Charge Controller to Factory Defaults
50
Firmware Revision
51
Device Data Logs
51
Saving Data Logs for the Flexmax 100
51
Data Log File Format
52
Updating the Firmware
53
Using Mate3S
53
Without Mate3S
53
Troubleshooting
55
General Troubleshooting
55
Table 7 Troubleshooting
55
Troubleshooting Error Messages
57
Table 8 Error Messages
57
Troubleshooting Firmware Updates
58
Table 9 Firmware Update Issues
58
Specifications
59
Regulatory Specifications
59
Table 10 Electrical and Mechanical Specifications
59
Table 11 Environmental / Safety Specifications
59
FCC Information to the User
60
Firmware Revision
60
Temperature Range and Derating
61
Default Settings and Ranges
62
Table 12 Flexmax Settings
62
Applications
65
Array Design
65
Sizing Guidelines
65
Table 13 Maximum Input Wattage Per Charge Controller
65
Maximum-Power Voltage
66
Maximum Power Point Tracking
66
Three-Stage Battery Charging
67
Bulk
67
Absorption
67
Float
68
Equalize
68
Battery Temperature Compensation
68
Flexnet DC Battery Monitor (FN-DC)
69
Table 14 Examples of Compensation
69
Positive-Ground Applications
70
Positive-Ground Networked Devices
70
Positive-Ground Non-Networked Devices
70
Grid-Interactive Settings
71
Definitions
71
Table 15 Terms and Definitions
71
Index
73
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OutBack Power FLEXmax 100 Specifications
General
Brand
OutBack Power
Model
FLEXmax 100
Category
Controller
Language
English
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