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OutBack Power FLEXmax Series User Manual
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Table of Contents
Important Safety Instructions
3
Symbols Used
3
Audience
3
Definitions
4
Personal Safety
4
General Safety
4
Equipment Safety
5
Table of Contents
7
Introduction
9
Overview
9
Figure 1 Components
9
Tools Required
10
Preliminary
10
Summary List of Instructions
10
Figure 2 Charge Controller "At Rest
10
Flexmax Charge Controller Disassembly
11
Removing the Flexmax 80 Fan Cable
11
Figure 3 Removing Fan Cover
11
Removing Chassis Screws
12
Removing the Heat Sink
13
Removing the FET Bar
14
Figure 11 Freeing the FET from the Insulator
15
Separating the Heat Sink from the Power Board
16
Figure 15 Heat Sink Removal
17
Figure 17 Cable Removal
18
Fan and Button Board
19
Replacing the Flexmax 60 Fan
19
Removing the Fan
19
Replacing the Fan
19
Fan Test Procedures
20
Replacing the Button Board
21
Figure 24 Exposing the Button Board Mounting Peg
22
Figure 26 Deforming the Push-Nut
23
Figure 29 Inserting the New Button Board
24
Control Board and Power Board
25
Removing the Control Board
25
Replacing the Control Board or Power Board
26
Figure 37 Fets and Sil-Pad Insulator on Heat Sink
27
Reassembly
29
Reseating the Control or Power Board
29
Reconnecting the Heat Sink to the Power Board
30
Figure 43 Aligning Fets and Installing the FET Bar
31
Reconnecting the Heat Sink to the Chassis
32
Reinstalling Flexmax 80 Fan Plug
33
System Functional Test
34
4
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OutBack Power FLEXmax Series Specifications
General
Brand
OutBack Power
Model
FLEXmax Series
Category
Controller
Language
English
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