A.2 Reactor feed gases in formaldehyde production
The XMO2 transmitter and its associated sample system is often used to measure the concentration of oxygen (O
2
) in an air/
methanol (CH3OH) vapor mixture that is commonly used as a reactor feed gas in the production of formaldehyde.
A.2.1 The problem
In order to maximize the yield of the reaction, while maintaining the O
2
concentration at a safe level, the air/CH
3
OH vapor
mixture must be continuously monitored and accurately controlled.
A.2.2 Equipment used
A typical instrumentation package for this application includes an XMO2 transmitter configured for a range of 0-21% O
2
in N
2
or CO
2
and operating conditions of a controlled temperature and atmospheric pressure. The XMO2 is mounted in a sample
system similar to the one shown in Figure 60 below (ref. dwg. #731-185).
Figure 60: Formaldehyde feed gas sample system
The sample system in Figure 60 on page 42 consists of:
• Inlet, outlet, and calibration needle valves
• A filter/coalescer assembly
• Pressure gauges
• Flowmeters
All components are mounted on a painted steel plate in an enclosure that is heated to 75 ±10°F
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