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Perkins 1204-E44TA - Engine Has Mechanical Noise (Knock)

Perkins 1204-E44TA
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(Table 70, contd)
Troubleshooting Test Steps
Values Results
4. Dirt in Fuel
A. Remove the fuel filters. Inspect the fuel filters for
contamination.
Note: Contaminants in the fuel such as hydrogen sulfide and sul-
fur can lead to the formation of acids in the crankcase.
B. Obtain a fuel analysis.
Fuel and fuel
filters
Result: The fuel has contamination.
Repair: Determine the cause of any contamination and
make the necessary repairs.
Install new fuel filters. Refer to the Operation and Mainte-
nance Manual.
Result: The fuel is not contaminated.
Proceed to Test Step 5.
5. Low Oil Pressure
Note: Engine oil that is contaminated with another liquid can
cause low engine oil pressure. High engine oil level can be an in-
dication of contamination.
A. Obtain an analysis of the engine oil.
B. Check the inlet screen on the suction tube and remove any ma-
terial that may be restricting engine oil flow.
Note: The inlet screen of the suction tube for the engine oil pump
can have a restriction. This restriction will cause cavitation and a
loss of engine oil pressure.
Note: When some components of the engine show wear in a short
time, the cause can be a restriction in a passage for engine oil. An
indicator for the engine oil pressure may indicate sufficient pres-
sure, but a component is worn due to a lack of lubrication. In such
a case, look at the passage for the engine oil supply to the compo-
nent. Refer to Systems Operation/Testing and Adjusting, “Lubrica-
tion System” for additional information.
Oil pressure Result: Analysis indicates that the oil is contaminated.
Repair: Replace the oil and the oil filter. Refer to the Op-
eration and Maintenance Manual.
Result: The inlet tube has a restriction.
Repair: Clear the obstruction. Verify the repair.
Result: The oil pressure is low.
Refer to Troubleshooting, “Oil Pressure Is Low” for the
testing procedure. Repair any identified faults.
Result: The oil pressure is normal.
Contact the Dealer Solutions Network (DSN).
i07119342
Engine Has Mechanical Noise
(Knock)
Probable Causes
Active codes and logged codes
Electrical connections
Fuel injection
Fuel quality
Lubrication
Engine accessory
Valve train components
Pistons and connecting rods
Crankshaft
Recommended Actions
Note: The procedures have been listed in order of
probability. Complete the procedures in order.
144 UENR4469-36
Symptom Troubleshooting
Copyright of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALE

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