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Perkins 1206E-E66TA User Manual

Perkins 1206E-E66TA
120 pages
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SEBU8603-01
May 2011
Operation and
Maintenance
Manual
1206E-E66 TA Industrial E ngine
BK (Engine)

Table of Contents

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Perkins 1206E-E66TA Specifications

General IconGeneral
BrandPerkins
Model1206E-E66TA
CategoryEngine
LanguageEnglish

Summary

Important Safety Information

Foreword

Safety

Lists basic safety precautions and hazards.

Operation

Outlines basic operating techniques and procedures.

Maintenance

Guide to engine care and maintenance schedules.

Safety Section

Safety Messages

Explains warning signs on the engine and their meanings.

General Hazard Information

Pressurized Air and Water Hazards

Hazards of using pressurized air/water and required PPE.

Fluid Penetration Hazards

Risks of hydraulic fluid penetration and pressure relief.

Burn Prevention

Induction System Burn Hazard

Sulfuric acid burn hazard from exhaust gas cooler.

Hot Coolant and Steam Burns

Hazards of hot coolant and steam burns.

Fire Prevention and Explosion Prevention

Batteries

Hazards related to battery electrolyte and safe handling.

Fire Extinguisher

Importance of having and using a fire extinguisher.

Crushing Prevention and Cutting Prevention

Mounting and Dismounting

High Pressure Fuel Lines

Before Starting Engine

Engine Starting

Before Starting Engine

Pre-start checks and safety procedures.

Starting the Engine

Step-by-step guide to starting the engine.

Cold Weather Starting

Specific procedures for starting in cold weather.

After Starting Engine

Post-start checks and warm-up procedures.

Engine Stopping

Stopping the Engine

Normal procedures for stopping the engine.

Emergency Stopping

Procedures for emergency engine shutdown.

After Stopping Engine

Post-stop checks and procedures.

Electrical System

Grounding Practices

Proper grounding procedures for the electrical system.

Engine Electronics

Product Information Section

Model Views

Shows typical engine features with illustrations.

Engine Aftertreatment System

Engine Description

Engine Specifications

Engine Diagnostics

Engine Cooling and Lubrication

Components and function of cooling/lubrication systems.

Aftertreatment System

Description of the aftertreatment system.

Product Identification Information

Plate Locations and Film Locations (Engine Aftertreatment System)

Location of identification plates for the aftertreatment system.

Reference Numbers

Information needed for ordering parts and recording data.

Emissions Certification Film

Operation Section

Lifting and Storage

Procedures for safely lifting and storing the engine.

Product Lifting (Engine)

Product Lifting (Clean Emission Module)

Product Storage (Engine and Aftertreatment)

Gauges and Indicators

Features and Controls

Monitoring System

Details of the engine monitoring system.

Programmable Options and Systems Operation

Engine programming modes (Warning, Derate, Shutdown).

Monitoring System (Table for the Indicator lamps)

Sensors and Electrical Components

Sensors and Electrical Components (Aftertreatment)

Locations of sensors for aftertreatment systems.

Engine Shutoffs and Engine Alarms

Shutoffs

Types and conditions for engine shutoffs.

Alarms

Information on engine alarms.

Engine Diagnostics

Self-Diagnostics

Engine's self-diagnostic test capabilities.

Diagnostic Lamp

Use of the diagnostic lamp to indicate faults.

Diagnostic Flash Code Retrieval

Procedure to retrieve diagnostic flash codes.

Fault Logging

How the system logs faults and their clearing.

Configuration Parameters

System Configuration Parameters

Factory-set parameters affecting emissions/power.

Customer Specified Parameters

User-configurable parameters for application needs.

Engine Starting

Before Starting Engine

Pre-start checks and safety procedures.

Starting the Engine

Step-by-step guide to starting the engine.

Cold Weather Starting

Specific procedures for starting in cold weather.

After Starting Engine

Post-start checks and warm-up procedures.

Starting with Jump Start Cables

Engine Operation

Engine Operation and a DPF

How DPF affects engine operation.

Reduction of Particulate Emissions

How DPF reduces particulate emissions.

Fuel Conservation Practices

Engine Stopping

Stopping the Engine

Normal procedures for stopping the engine.

Emergency Stopping

Procedures for emergency engine shutdown.

After Stopping Engine

Post-stop checks and procedures.

Cold Weather Operation

Hints for Cold Weather Operation

Tips for successful cold weather operation.

Fuel and the Effect from Cold Weather

How fuel properties affect cold weather performance.

Fuel Related Components in Cold Weather

How fuel system components are affected by cold.

Maintenance Section

Refill Capacities

Capacities for engine oil and cooling system refills.

Lubrication System

Cooling System

General Coolant Information

ELC Cooling System Maintenance

ELC Cooling System Cleaning

Changing to Perkins ELC

Fluid Recommendations

Engine Oil

Specifications and requirements for engine oil.

Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines

Selecting oil viscosity based on ambient temperature.

Oil analysis

Diagnostic tool for oil performance and wear.

Diesel Fuel Requirements

Diesel Fuel Characteristics

Lubricity

Distillation

Recommendation for Biodiesel

Fuel for Cold Weather Operation

Engine Service Requirements (Biodiesel)

Performance Related Issues (Biodiesel)

Aftermarket Fuel Additives

Perkins Diesel Fuel System Cleaner

Maintenance Recommendations

System Pressure Release

Procedures for releasing system pressure.

Welding on Engines with Electronic Controls

Safety precautions for welding on engines.

Maintenance Interval Schedule

Aftercooler Core - Inspect

Alternator - Inspect

Battery - Replace

Battery Electrolyte Level - Check

Battery or Battery Cable - Disconnect

Belt - Inspect

Belt Tensioner - Inspect

Cooling System Coolant (Commercial Heavy-Duty) - Change

Cooling System Coolant (ELC) - Change

Cooling System Coolant Level - Check

Cooling System Supplemental Coolant Additive (SCA) - Test/Add

Cooling System Water Temperature Regulator - Replace

Driven Equipment - Check

Engine - Clean

Engine Air Cleaner Element (Dual Element) - Clean/Replace

Servicing the Air Cleaner Elements

General service for air cleaner elements.

Engine Air Cleaner Element (Single Element) - Inspect/Replace

Engine Air Cleaner Service Indicator - Inspect

Engine Air Precleaner - Check/Clean

Engine Crankcase Breather Element - Replace

Engine Mounts - Inspect

Engine Oil Level - Check

Engine Oil Sample - Obtain

Engine Oil and Filter - Change

Fuel System - Prime

Fuel System Primary Filter (Water Separator) Element - Replace

Fuel System Primary Filter/Water Separator - Drain

In-line Strainer

Fuel System Secondary Filter - Replace

Fuel Tank Water and Sediment - Drain

Hoses and Clamps - Inspect/Replace

Radiator - Clean

Severe Service Application - Check

Starting Motor - Inspect

Turbocharger - Inspect

Walk-Around Inspection

Inspect the Engine for Leaks and for Loose Connections

Checking for leaks and loose connections during inspection.

Inspect the Tube of the Crankcase Breather

Inspecting the crankcase breather tube.

High Pressure Fuel Lines

Water Pump - Inspect

Warranty Information

Federal Emission Control Warranty

Details of the federal emission control warranty.

Emissions Warranty Information

Maintenance Recommendations (Warranty)

Maintenance practices to ensure emission compliance.

California Emission Control Warranty Statement

Reference Materials

Engine Protection Plans (Extended Service Contract)

Information on extended service contracts and dealer support.

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