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Perkins 1204-E44TA - Cylinder Is Noisy

Perkins 1204-E44TA
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Table 31
Troubleshooting Test Steps
Values Results
3. One-way Valve
A. Disconnect breather drain hose (4) from one-way valve (5)
and then remove the one-way valve from the engine. Refer to
Disassembly and Assembly, “Crankcase Breather - Remove”.
B. Use a suitable cleaning solution to flush the one-way
valve.
C. Connect a low-pressure air supply breather drain hose side
of the one-way valve. The air must flow freely through the
valve.
D. Connect a low-pressure air supply crankcase side of the
one-way valve. The valve must block the airflow.
One-way valve Result: The one-way valve does not operate correctly.
Repair: Install a replacement valve. Refer to Disassembly
and Assembly, “Crankcase Breather - Install”.
Result: The one-way valve operates correctly.
Proceed to Test Step 4.
4. Excessive Blow-by
Note: Excessive blow-by increases the flow of fumes through
the breather system and can cause oil discharge from the
fumes disposal tube.
A. Check the engine for excessive blow-by.
Blow-by Result: There is excessive blow-by.
Repair: Replace the breather filter.
Investigate the cause of the excessive blow-by. Refer to
Troubleshooting, “Oil Consumption Is Excessive”.
Result: The blow-by is not excessive.
Contact the Dealer Solutions Network (DSN).
i06154889
Cylinder Is Noisy
Probable Causes
Diagnostic codes
Fuel quality
Valve train components
Low compression (cylinder pressure)
Injectors
Pistons and connecting rods
Recommended Actions
Note: The procedures have been listed in order of
probability. Complete the procedures in order.
UENR4469-36 95
Symptom Troubleshooting
Copyright of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALE

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