Pipistrel Sinus User Manual

K i t M a n u a l f o r P i p i s t r e l S i n u s a n d V i r u s A i r c r a f t
Pipistrel
Sinus & Virus
Kit Build Manual
http://www.pipistrel.si © Pipistrel Release March 2009 © Page 1 of 267

Pipistrel Sinus Specifications

General

Manufacturer	Pipistrel
Seats	2
Rate of climb	5.5 m/s (1, 080 ft/min)
Ballistic parachute rescue system	Optional
Engine	Rotax 912
Type	Motor glider

Summary

Undercarriage and Landing Gear

Prepare and Fit Undercarriage Components

Drill main axle hole and place axle with endplates, ensuring correct alignment.

Fit Undercarriage to Aircraft

Attach undercarriage to fuselage using bolts and washers, preparing for brake lines.

Fit Nose Wheel and Spats

Install nose wheel into support brace and fit the spat to the landing gear leg.

Firewall and Engine Installation

Mount Engine to Firewall

Cut firewall material, align engine mount, drill holes, and secure mount.

Fit Engine Components (Part 1)

Remove carburetors, disconnect electronics, mark parts, and remove coolant canister.

Fit Engine Components (Part 2)

Connect fuel lines, throttle/choke cables, and manage wiring.

Wing and Control Surface Installation

Fit Horizontal Stabilizer and Elevator

Assemble and Mount Airbrakes

Mount Wings to Fuselage

Grind wing root adhesive rim and align wing spars for secure mounting.

Auxiliary Systems and Components

Fit Lower Fuel System

Fit Brake Lines

Fit Front Cowls

Propeller Setup

Fit hub, spacer, and spinner; balance propeller and check blade angles.