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Plockmatic CF5030 User Manual

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52 pages
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25 November 2011
Subject to change
COVER FEEDER CF5030
SERVICE MANUAL

Table of Contents

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Plockmatic CF5030 Specifications

General IconGeneral
BrandPlockmatic
ModelCF5030
CategoryBooklet makers
LanguageEnglish

Summary

INSTALLATION PROCEDURE

INSTALLATION PROCEDURE

Cover Feeder INSTALLATION PROCEDURE is located in the Booklet Maker BK5030 Service Manual.

PREVENTIVE MAINTENANCE SCHEDULE

PREVENTIVE MAINTENANCE SCHEDULE

Cover Feeder PREVENTIVE MAINTENANCE SCHEDULE is located in the Booklet Maker BK5030 Service Manual.

REPLACEMENT AND ADJUSTMENT

COVER FEEDER

Details on removing the complete Cover Feeder unit.

REMOVE COMPLETE UNIT

Step-by-step instructions for removing the entire Cover Feeder unit.

AREA F

Procedures related to specific area F components.

EMPTY BIN SENSOR Q31

Instructions for removing and replacing the Empty Bin Sensor Q31.

PAPER WIDTH SENSOR Q38

Instructions for removing and replacing the Paper Width Sensor Q38.

FEED ROLLER ASSY AND PAPER SEPARATOR PAD

Procedures for replacing the Feed Roller Assembly and Paper Separator Pad.

FEED MOTOR M15

Instructions for removing and replacing the Feed Motor M15.

PAPER BIN LOW SENSOR Q33

Instructions for removing and replacing the Paper Bin Low Sensor Q33.

DRIVE MOTOR M16 ASSEMBLY

Procedure for removing, replacing, and adjusting the Drive Motor M16 Assembly.

DRIVE SHAFT ASSEMBLY

Instructions for removing, replacing, and adjusting the Drive Shaft Assembly.

PINCH ROLL SHAFT ASSEMBLY

Procedure for removing the Pinch Roll Shaft Assembly.

PAPER PATH / DSD DETECTION SENSOR Q30

Instructions for removing and replacing the Paper Path/DSD Detection Sensor Q30.

PAPER POSITIONING SENSOR Q32

Instructions for removing and replacing the Paper Positioning Sensor Q32.

UPPER AND LOWER PAPER PATHS

Procedures for removing and replacing the upper and lower paper paths.

BLOWER MOTOR M17 / M18

Instructions for removing the Blower Motors M17/M18.

TROUBLESHOOTING

FAULT CODE DESCRIPTIONS

Details and descriptions of various fault codes encountered.

CF-001 CF-M15 Feed Motor Short Circuit

Troubleshooting guide for Feed Motor Short Circuit fault code CF-001.

CF-002 CF-M15 Feed Motor Open Circuit

Troubleshooting guide for Feed Motor Open Circuit fault code CF-002.

CF-003 CF-M15 Feed Motor Pulse Time Out Q28

Troubleshooting guide for Feed Motor Pulse Time Out fault code CF-003.

CF-004 CF-M16 Cover Drive Motor Short Circuit

Troubleshooting guide for Cover Drive Motor Short Circuit fault code CF-004.

CF-005 CF-M16 Cover Drive Motor Open Circuit

Troubleshooting guide for Cover Drive Motor Open Circuit fault code CF-005.

CF-006 CF-M16 Cover Drive Motor Pulse Time Out Q29

Troubleshooting guide for Cover Drive Motor Pulse Time Out fault code CF-006.

CF-007 CF-M17/18Blower Motors Open Circuit

Troubleshooting guide for Blower Motors Open Circuit fault code CF-007.

CF-008 CF-Q31 Empty Bin Sensor Faulty

Troubleshooting guide for Empty Bin Sensor Faulty fault code CF-008.

CF-009 CF-Q30 DSD Sensor Faulty

Troubleshooting guide for DSD Sensor Faulty fault code CF-009.

CF-010 CF-Q32 Paper Positioning Sensor Faulty

Troubleshooting guide for Paper Positioning Sensor Faulty fault code CF-010.

CF-011 CF-Q33 Paper Bin Low Sensor Faulty

Troubleshooting guide for Paper Bin Low Sensor Faulty fault code CF-011.

CF-012 CF-Q38 Paper Format Sensor Faulty

Troubleshooting guide for Paper Format Sensor Faulty fault code CF-012.

CF-201 CF-Q31 Empty Bin Sensor process

Troubleshooting for Empty Bin Sensor process fault code CF-201.

CF-202 CF-Q30 DSD Sensor Not activated in time

Troubleshooting for DSD Sensor Not activated in time fault code CF-202.

CF-204 CF-Q32 Paper Positioning Sensor Not activated in time

Troubleshooting for Paper Positioning Sensor Not activated in time fault code CF-204.

CF-205 CF-Q32 Paper Position. Sensor Activated too long

Troubleshooting for Paper Position Sensor Activated too long fault code CF-205.

CF-206 CF-Q30 DSD Sensor Double Feed

Troubleshooting for DSD Sensor Double Feed fault code CF-206.

CF-207 CF-Q30 DSD Sensor Not activated when Paper Position Sensor (Q32) is activated

Troubleshooting for DSD Sensor Not activated when Paper Position Sensor is activated fault code CF-207.

CF-501 Paper Bin Low

Troubleshooting for Paper Bin Low fault code CF-501.

CF-502 Wrong Cover/Format

Troubleshooting for Wrong Cover/Format fault code CF-502.

CF-503 Empty Bin idle

Troubleshooting for Empty Bin idle fault code CF-503.

SERVICE TABLES

SERVICE TABLES

Cover Feeder SERVICE TABLES are located in the Booklet Maker BK5030 Service Manual.

DETAILED SECTION DESCRIPTIONS

ELECTRICAL COMPONENT LIST

List of electrical components with their corresponding pages and grid codes.

REAR VIEW

Diagram and labels for components visible from the rear view.

OUTFEED VIEW

Diagram and labels for components visible from the outfeed view.

COVER FEEDING PROCESS

PRINCIPLE OF OPERATION

Explanation of how the cover feeding process works, including component roles.

SPECIFICATIONS

SPECIFICATIONS

Cover Feeder SPECIFICATIONS are located in the Booklet Maker BK5030 Service Manual.

WIRING

Cover Feeder

Wiring information included in the wiring diagram to BK5030.

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