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Plockmatic BM 60 User Manual

Plockmatic BM 60
38 pages
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Plockmatic BM 60/61
Bookletmaker
Service Manual
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Plockmatic BM 60 Specifications

General IconGeneral
Min Booklet SizeA5
Stitching CapacityUp to 25 sheets (80 gsm)
Power Consumption300W
Weight35 kg
Paper Size (Min)120 x 210 mm
SpeedUp to 600 booklets per hour
Fold TypesSaddle, Corner
Max Booklet SizeA4
Paper Weight60-220 gsm

Summary

Introduction

General Information

Overview of the service manual and models covered.

Plockmatic Chisel Point Staples

Recommendation for specific staple type for optimal performance.

Special Tools

Information on available tool sets for adjustments.

Cover Removal Instructions (CRI)

CRI 1.1 Front and rear cover

Instructions for removing and installing front and rear covers.

CRI 1.2 Infeed and outfeed cover

Procedures for removing and installing infeed and outfeed covers.

Repairs and Adjustments (REP)

REP 2.1 Parallelity Fold knife - Anvil bar

Aligns the anvil bar with the fold knife for correct staple position.

REP 2.2 Adjustment of Side guides Model 60

Sets side guides for straight transport to the fold stop.

REP 2.3 Adjustment of Side guides Model 61

Ensures side guides are parallel for straight set transport.

REP 2.4 Adjustment of side jogger movement Model 61

Adjusts jogging stroke for performance and set transport.

REP 2.5 Parallelity Staple stop - Anvils

Achieves correct staple position by aligning staple stop with anvils.

REP 2.6 Parallelity Fold stop - Fold knife

Positions the fold stop parallel to the fold knife for correct folding.

REP 2.7 Positioning staples on fold

Ensures staples are placed correctly on the fold line.

REP 2.8 Adjustment stapler position to Anvil

Aligns staple outlet with the anvil slot for proper stapling.

REP 2.9 Adjustment stapler pressure

Sets stapler pressure for consistent stapling performance.

REP 2.10 Home position Stapler motor M1

Sets the home position for the stapler motor (M1).

REP 2.11 Home position Knife motor M2

Sets the home position for the knife motor (M2).

REP 2.12 Adjustment of Eject Idler roller

Positions the eject idler roller for correct set feeding.

REP 2.13 Adjustment of Eject motor M4

Sets clearance between eject idler and feed wheel.

REP 2.14 Aligning Eject rollers

Aligns feed wheel with the upper idler roller for straight feeding.

REP 2.15 Removal of lower Fold rollers

Procedure for removing the lower fold rollers.

REP 2.16 Fold pressure, top Fold rollers

Adjusts the fold pressure of the top fold rollers.

REP 2.17 Removal of Infeed Motor M6 assembly, Model 61

Steps to remove the infeed motor assembly on Model 61.

REP 2.18 Removal of Stapler head

Instructions for removing the stapler head.

Electronic Detail Information (EDI)

EDI 3.1 Trimming of Circuit board PCB 60-1

Adjusting trimmers on PCB 60-1 for various functions.

EDI 3.2 Wiring/circuit diagram Model 61

Provides the wiring and circuit diagram for Model 61.

EDI 3.3 Wiring/circuit diagram Model 60

Provides the wiring and circuit diagram for Model 60.

EDI 3.4 PCB PL60 layout

Layout diagram for PCB PL60.

EDI 3.5 PCB PL61 layout

Layout diagram for PCB PL61.

Fault Isolating Procedures (FIP)

FIP 4.1 Fault isolating procedure Model 61

Troubleshooting guide for common faults on Model 61.

FIP 4.2 Fault isolating procedure Model 60

Troubleshooting guide for common faults on Model 60.

Preventive Maintenance (MAI)

MAI 5.1 Preventive Maintenance Bookletmaker Model 60 / 61

Schedule and instructions for preventive maintenance.

Infeed Module Model 61 Maintenance

Maintenance checks for the infeed module on Model 61.

Final Check Points

Final checks to ensure proper operation after maintenance.

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