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Plockmatic BLM 35 User Manual

Plockmatic BLM 35
108 pages
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Please read this manual carefully before you use this product and keep it handy for future reference.
For safety, please follow the instructions in this manual.
Operator Manual
Doc no: X04107E
Date: 26 June 2017
Plockmatic BLM 35/50
Production Booklet Maker

Table of Contents

Questions and Answers:

Plockmatic BLM 35 Specifications

General IconGeneral
Max Paper Weight300 gsm
Maximum Sheet Capacity35 sheets
Stapling Heads2
Min Paper Weight60 gsm
Binding TypeSaddle stitching
Power Supply50/60 Hz

Summary

Electromagnetic Compliance

Introduction

How to Read This Manual

Explains manual conventions like warnings and notes.

Safety Information

Safety Precautions

Details safety precautions for operation and general use.

What You Can Do With This Machine

System Components Overview

Introduces the main modules of the Booklet Maker System.

Guide to Components

Booklet Maker Diagram

Identifies and labels key parts of the main Booklet Maker unit.

Options Overview

Module Options

Introduces optional modules like RCT, Cover Feeder, BookFold, Trimmer, and Stacker.

Basics

Powering On/Off & Staple Cartridges

Guides on powering the system and replacing staple cartridges.

Cover Feeder Operations

Loading Covers & Emptying Bin

Steps for loading covers and emptying the trim waste bin.

Belt Stacker Setup

Right-Angled & Straight Mode Setup

Guides for configuring the Belt Stacker in different orientations.

Making Booklets

Guided Start Procedure

A step-by-step wizard to configure booklet production settings.

Settings Management

Basic & Customizing Settings

Covers fundamental and advanced settings for booklet production.

Cover Settings

Cover Feeder Configuration & Air Separation

Options for Cover Feeder use, air separation, and double sheet detection.

BookFold Module Settings

BookFold Modes & Purge Cover

Explains BookFold modes and how to empty the Cover Feeder.

BookFold Pressure Settings

Crease Settings

Crease Mode & Position

Options to enable, disable, and adjust the crease function.

Fine-tuning Booklet Appearance

Set Registration & Trim Adjustments

Fine-tuning page registration and trim adjustments for optimal quality.

Hand-feeding Operations

Tools

General System Settings

Accessing and modifying overall system configurations.

System Configuration Tools

Software, Paper Path Light, Language

Settings for software version, paper path light, and language selection.

Advanced Tool Settings

Service Mode, Fold Delay, Sheet Feeder

Configuration for service, fold delay, and using the Cover Feeder as a sheet feeder.

System Configuration Tools

Auto Rotate & BookFold Offset

Settings for automatic sheet rotation and BookFold edge adjustment.

Jobs Management

Saving a Job

Procedures for saving current settings as a new or existing job.

Stored Jobs Operations

Clearing Misfeeds

General Misfeed Indications

How misfeeds are indicated with error codes and locations.

Module Misfeeds

RCT Module Misfeeds

Steps for clearing misfeeds in the RCT Module.

Troubleshooting

Fault Codes Overview

Explains how fault codes are displayed and guides troubleshooting.

Module Fault Codes

Booklet Maker Fault Codes

Details error codes and their explanations for the Booklet Maker.

Remarks

Do’s And Don’ts

Provides essential guidelines on what to do and avoid when operating the machine.

Machine Environment & Power

Machine Environment

Specifies ideal conditions and placement for the machine.

Maintaining Your Machines

Cover Feeder Feed Rollers

Steps for cleaning the feed rollers and separator pad in the Cover Feeder.

BookFold Module Maintenance

Cleaning Feed Belts

Instructions for cleaning the feed belts within the BookFold Module.

RCT Module Maintenance

Cleaning Nip Rollers

Instructions for cleaning the 12 nip rollers in the paper path transportation.

Adjustments

Bleed Trimmer & Creaser Registration

Fine-tuning page registration and trim adjustments for optimal quality.

Best Practices

System Best Practices

Tips and recommendations for optimal performance of the BLM 35/50 system.

Limitations

System & Media Limitations

Discusses operational limits, media restrictions, and potential issues.

Specifications

Machine Specifications Overview

Technical specifications for the Booklet Maker system components.

Booklet Maker Specifications

Module Specifications

Cover & Trimmer Module Specs

Technical data for the Cover Feeder and Trimmer Modules.

Module Specifications Continued

BookFold & Belt Stacker Specs

Technical data for the BookFold Module and BST4000-1 Belt Stacker.

System Set Size Guide

EU Declaration of Conformity

Cables, Plugs, and Jumpers

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